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脂肪酶催化合成异山梨醇单油酸酯:响应面法的工艺优化。

Lipase-catalyzed synthesis of isosorbide monoricinoleate: process optimization by response surface methodology.

机构信息

Chemical Engineering Department, Faculty of Chemistry, University of Complutense, Madrid, Spain.

出版信息

Bioresour Technol. 2010 Nov;101(22):8520-5. doi: 10.1016/j.biortech.2010.06.094. Epub 2010 Jul 16.

Abstract

A new ester of natural origin was prepared by esterification of 1,4:3,6-dianhydro-d-glucitol (isosorbide) with a long-chain fatty acid (ricinoleic), using immobilized enzyme catalyst in non-solvent system. Renewable raw materials produced from carbohydrates and oil biorefineries were used as basic substances in this study. Response surface methodology (RSM) based on central composite design was used to optimize the main important reaction variables - catalyst concentration (2.2-7.8%) wt and temperature (60-80 degrees C). Using RSM, quadratic model was developed to correlate the preparation variable to the responses (isosorbide mono- and diricinoleate yield). It was found that the most effective parameter was temperature. The optimum combination derived via RSM for producing the high monoester yield (93%) and low diester yield (1.7%) was found to be 6.2% wt catalyst concentration at a reaction temperature of 63 degrees C during 2h of reaction time.

摘要

一种新型的天然来源酯,通过在非溶剂体系中使用固定化酶催化剂,使 1,4:3,6-二脱水-D-葡萄糖醇(异山梨醇)与长链脂肪酸(蓖麻油酸)酯化反应而制备。本研究使用了来源于碳水化合物和油脂生物精炼厂的可再生原料作为基础物质。采用基于中心复合设计的响应面法(RSM)对主要的重要反应变量-催化剂浓度(2.2-7.8%wt)和温度(60-80°C)进行优化。利用 RSM,建立了一个二次模型来关联制备变量与响应值(异山梨醇单和二蓖麻酸酯的产率)。结果表明,温度是最有效的参数。通过 RSM 得出的最佳组合条件是在 2 小时的反应时间内,反应温度为 63°C,催化剂浓度为 6.2%wt,以获得高产率的单酯(93%)和低产率的二酯(1.7%)。

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