Department of Bionmaterials and Biomimetics, New York University, New York, NY, USA.
Int J Prosthodont. 2010 Sep-Oct;23(5):434-42.
The aim of this research was to evaluate the fatigue behavior and reliability of monolithic computer-aided design/computer-assisted manufacture (CAD/CAM) lithium disilicate and hand-layer-veneered zirconia all-ceramic crowns.
A CAD-based mandibular molar crown preparation, fabricated using rapid prototyping, served as the master die. Fully anatomically shaped monolithic lithium disilicate crowns (IPS e.max CAD, n = 19) and hand-layer-veneered zirconia-based crowns (IPS e.max ZirCAD/Ceram, n = 21) were designed and milled using a CAD/CAM system. Crowns were cemented on aged dentinlike composite dies with resin cement. Crowns were exposed to mouth-motion fatigue by sliding a WC-indenter (r = 3.18 mm) 0.7 mm lingually down the distobuccal cusp using three different step-stress profiles until failure occurred. Failure was designated as a large chip or fracture through the crown. If no failures occurred at high loads (> 900 N), the test method was changed to staircase r ratio fatigue. Stress level probability curves and reliability were calculated.
Hand-layer-veneered zirconia crowns revealed veneer chipping and had a reliability of < 0.01 (0.03 to 0.00, two-sided 90% confidence bounds) for a mission of 100,000 cycles and a 200-N load. None of the fully anatomically shaped CAD/CAM-fabricated monolithic lithium disilicate crowns failed during step-stress mouth-motion fatigue (180,000 cycles, 900 N). CAD/CAM lithium disilicate crowns also survived r ratio fatigue (1,000,000 cycles, 100 to 1,000 N). There appears to be a threshold for damage/bulk fracture for the lithium disilicate ceramic in the range of 1,100 to 1,200 N.
Based on present fatigue findings, the application of CAD/CAM lithium disilicate ceramic in a monolithic/fully anatomical configuration resulted in fatigue-resistant crowns, whereas hand-layer-veneered zirconia crowns revealed a high susceptibility to mouth-motion cyclic loading with early veneer failures.
本研究旨在评估整体式计算机辅助设计/计算机辅助制造(CAD/CAM)锂硅玻璃陶瓷和手工分层涂覆氧化锆全瓷冠的疲劳性能和可靠性。
采用基于 CAD 的下颌磨牙冠预备体,通过快速原型制造作为母模。设计并使用 CAD/CAM 系统加工全解剖式整体式锂硅玻璃陶瓷冠(IPS e.max CAD,n = 19)和手工分层涂覆氧化锆基冠(IPS e.max ZirCAD/Ceram,n = 21)。用树脂水门汀将冠粘接到老化的牙本质样复合材料模具上。通过在颊侧远中嵴上用 WC 压头(r = 3.18 mm)以 0.7 mm 的距离进行口腔运动疲劳试验,使 WC 压头沿颊向滑动,直到发生失效。失效被指定为大块崩瓷或冠体穿透性断裂。如果在高载荷(>900 N)下没有发生失效,则将测试方法更改为阶梯 r 比疲劳。计算了应力水平概率曲线和可靠性。
手工分层涂覆氧化锆冠出现了贴面崩瓷现象,在 100,000 次循环和 200 N 载荷的任务中,可靠性<0.01(双侧 90%置信区间为 0.03 至 0.00)。在口腔运动疲劳的阶梯应力试验中,没有一个全解剖式 CAD/CAM 制造的整体式锂硅玻璃陶瓷冠失效(180,000 次循环,900 N)。CAD/CAM 锂硅玻璃陶瓷冠也能通过 r 比疲劳试验(1,000,000 次循环,100 至 1,000 N)。在 1,100 至 1,200 N 的范围内,锂硅陶瓷似乎存在一个损伤/体断裂的阈值。
根据目前的疲劳研究结果,CAD/CAM 锂硅玻璃陶瓷在整体式/全解剖式配置中的应用产生了耐疲劳的冠,而手工分层涂覆氧化锆冠则显示出对口腔运动循环载荷的高度敏感性,早期出现贴面失效。