National Key Laboratory of Science and Technology on Micro/Nano Fabrication, School of Electronic Information and Electrical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, China.
Electrical Engineering Department, University of South Florida, Tampa, FL 33620, USA.
Sci Rep. 2017 Mar 31;7:45512. doi: 10.1038/srep45512.
This paper presents a novel MEMS-based inertial microswitch design with multi-directional compact constraint structures for improving the shock-resistibility. Its shock-resistibility in the reverse-sensitive direction to ultra-high g acceleration (~hunderds of thousands) is simulated and analyzed. The dynamic response process indicates that in the designed inertial microswitch the proof mass weight G, the whole system's stiffness k and the gap x between the proof mass and reverse constraint blocks have significant effect on the shock-resistibility. The MEMS inertial microswitch micro-fabricated by surface micromachining has been evaluated using the drop hammer test. The maximum allowable reverse acceleration, which does not cause the spurious trigger, is defined as the reverse acceleration threshold (a). Test results show that a increases with the decrease of the gap x, and the proposed microswitch tends to have a better shock-resistibility under smaller gap. The measured responses of the microswitches with and without constraint structure indicates that the device without constraint structure is prone to spurious trigger, while the designed constraint structures can effectively improve the shock-resistibility. In this paper, the method for improving the shock-resistibility and reducing the spurious trigger has been discussed.
本文提出了一种新颖的基于 MEMS 的惯性微开关设计,采用多方向紧凑约束结构,以提高抗冲击能力。对其在超高 g 加速度(~数十万)反灵敏方向的抗冲击能力进行了仿真和分析。动态响应过程表明,在设计的惯性微开关中,质量块重量 G、整个系统的刚度 k 和质量块与反向约束块之间的间隙 x 对抗冲击能力有显著影响。采用表面微加工技术制造的 MEMS 惯性微开关已通过落锤试验进行了评估。未引起误触发的最大允许反向加速度定义为反向加速度阈值(a)。测试结果表明,a 随间隙 x 的减小而增大,在较小的间隙下,所提出的微开关具有更好的抗冲击能力。具有和不具有约束结构的微开关的测量响应表明,没有约束结构的器件容易误触发,而设计的约束结构可以有效地提高抗冲击能力。本文讨论了提高抗冲击能力和减少误触发的方法。