A "flared-end" gradient coil with outer-wall direct cooling for human brain imaging: A feasibility study.

Optimal gradient performance is arguably a pre-requisite to realize the full potential of ultrahigh field magnetic resonance imaging (MRI). The values of using tailored gradient coils for brain imaging have been well acknowledged. Unfortunately, conventional head-only gradient coils have two major technical limitations, i.e. limited shoulder clearance and limited cooling capacity. A design, coined "flared-end" gradient coil, combined with a cooling method, named "outer-wall direct cooling", is proposed to address these problems. The "flared-end" design permits brain access to the center of gradient coil. The "flared end" structure is 3D-printed. It has electrical winding patterns (grooves) on one side and evenly spaced cooling channels on the opposite side. Electrical conductor (copper wire) is fixed into the grooves; coolant is in direct contact with the outer surface of the electrical conductor above each cooling channel, eliminating interfacial thermal resistance between coolant and copper wires. Heat transfer area is thus determined by the size and the number of cooling channels. This approach allows high electric current density for high gradient field strength while maintaining high cooling efficiency. Additionally, the symmetric coil geometry guarantees intrinsic torque balance. As a proof of concept, we have made a gradient coil prototype without active shielding. This coil has an inner diameter of 0.3 m, and is capable of generating 0.337, 0.225 and 0.485 mT/m/A along X, Y and Z, respectively. Active shielding was designed theoretically, but not pursued in the construction of this coil prototype. The new coil geometry and cooling method offer a novel avenue for new gradient coils tailored for human brain imaging at ultrahigh field.