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蔬菜次品制作汉堡成型模块结构强度的有限元模拟试验

Finite Element Simulation Tests of the Structural Strength of the Molding Module for Burger Production from Vegetable Outgrades.

作者信息

Ignasiak Łukasz, Bieńczak Agata, Woźniak Paweł, Kozłowicz Katarzyna, Różyło Renata, Szczepaniak Jan

机构信息

Łukasiewicz Research Network-Industrial Institute of Agricultural Engineering, Starołęcka St. 31, 60-963 Poznan, Poland.

Department of Biological Basis of Food and Feed Technology, University of Life Sciences in Lublin, Głęboka St. 28, 20-950 Lublin, Poland.

出版信息

Materials (Basel). 2021 Nov 9;14(22):6747. doi: 10.3390/ma14226747.

Abstract

The aim of the study was to assess the stresses of the structural materials of the forming module in the process of burger production from vegetable outgrades. The simulation research object was a virtual CAD 3D model of a device used for forming multi-vegetable products. Strength tests were performed on the computational model by applying the finite element method. The following were analyzed in the model: the forces exerted by the mixture of vegetables on the side walls of the tank and the dosing unit; the force from the servomotor resulting from the horizontal thickening of the vegetable mixture; the force from the servomotor resulting from the vertical mixing of the vegetable mixture; the force from the die assembly actuator; the force caused by punching the actuator from the die assembly. For evaluating the structure in the scope of the study, it was assumed that safely reduced stresses should be taken into account, with a safety factor equal to 1.1 of the yield strength of the parent material from which the structure was made (steel 1.4301 (304) with a yield stress Re of 230 MPa). For welds, safely reduced stresses should be taken into account, with a safety factor equal to 1.4 of the yield strength (Re of 230 MPa). Strength analyses confirmed that the permissible stress levels were not exceeded in the molding module.

摘要

本研究的目的是评估在利用蔬菜次品生产汉堡的过程中,成型模块结构材料所承受的应力。模拟研究对象是用于成型多种蔬菜产品的设备的虚拟CAD 3D模型。采用有限元方法对计算模型进行强度测试。在模型中分析了以下内容:蔬菜混合物对料槽侧壁和定量给料单元施加的力;蔬菜混合物水平增厚导致的伺服电机产生的力;蔬菜混合物垂直搅拌导致的伺服电机产生的力;模具组件执行器产生的力;模具组件冲压执行器产生的力。为了在研究范围内评估结构,假定应考虑安全降低应力,安全系数等于结构所用母材(屈服应力Re为230 MPa的1.4301(304)钢)屈服强度的1.1倍。对于焊缝,应考虑安全降低应力,安全系数等于屈服强度(Re为230 MPa)的1.4倍。强度分析证实,成型模块未超过允许应力水平。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fd3e/8620999/06f118c37870/materials-14-06747-g001.jpg

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