Yang Jingbo, Zhang Fujun, Li Jingshe, Liu Wei, Wang Tiantian, Yuan Hang, Cang Daqiang
School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, China.
Beijing Key Laboratory of Special Melting and Preparation of High-End Metal Materials, Beijing 100080, China.
Materials (Basel). 2022 Apr 1;15(7):2609. doi: 10.3390/ma15072609.
The high temperature brittleness range of medium carbon microalloyed steel under an actual continuous casting process was determined by the high temperature tensile test. The test results revealed that only a third of the brittle temperature range from 650-825 °C was due to intergranular ferrite in the experimental steel. In addition, it was found that the plastic recovery was fast and stable when the temperature was lower than 725 °C (the lowest plastic temperature). Bending/straightening operation in this temperature range was conducive to controlling the generation of corner cracks. In order to keep the corner temperature at the low temperature end of the plastic curve when the slab was bent/straightened, the cooling water scheme of the secondary cooling zone of the continuous caster was formulated by numerical calculation. By appropriately increasing the cooling water flow in the foot roll and the secondary cooling zones 1-5, the corner temperature of slab during bending operation was 600-700 °C, avoiding the brittle temperature range. The industrial test was then carried out. The results showed that after using the optimized water volume, the corner grains of the slab were uniform and the microstructure was mainly pearlite + ferrite. In addition, the abnormally large grain size was reduced, and a large amount of ferrite was generated inside the grain, which avoided stress concentration at the corner of the slab during bending/straightening operation, and basically eliminated the corner crack of the slab.
通过高温拉伸试验确定了中碳微合金钢在实际连铸过程中的高温脆性区间。试验结果表明,在650 - 825℃的脆性温度区间内,试验钢中仅有三分之一是由沿晶铁素体导致的。此外,发现当温度低于725℃(最低塑性温度)时,塑性恢复快速且稳定。在此温度区间进行弯曲/矫直操作有利于控制角部裂纹的产生。为了在板坯弯曲/矫直时使角部温度保持在塑性曲线的低温端,通过数值计算制定了连铸机二次冷却区的冷却水流方案。通过适当增加足辊和二次冷却区1 - 5的冷却水流,板坯弯曲操作时的角部温度为600 - 700℃,避开了脆性温度区间。随后进行了工业试验。结果表明,使用优化后的水量后,板坯角部晶粒均匀,微观组织主要为珠光体 + 铁素体。此外,异常粗大的晶粒尺寸减小,晶内生成大量铁素体,避免了板坯在弯曲/矫直操作时角部的应力集中,基本消除了板坯角部裂纹。