Quan Hongsheng, Wang Ruishi, Ma Weifeng, Wu Zhonghuai, Qiu Lirong, Xu Kemi, Zhao Weiqian
The MIIT Key Laboratory of Complex-Field Intelligent Exploration, School of Optics and Photonics, Beijing Institute of Technology, Beijing 100081, China.
Micromachines (Basel). 2024 Feb 6;15(2):242. doi: 10.3390/mi15020242.
Silicon carbide (SiC) is widely used in many research fields because of its excellent properties. The femtosecond laser has been proven to be an effective method for achieving high-quality and high-efficiency SiC micromachining. In this article, the ablation mechanism irradiated on different surfaces of 6H-SiC by a single pulse under different energies was investigated. The changes in material elements and the geometric spatial distribution of the ablation pit were analyzed using micro-Raman spectroscopy, Energy Dispersive Spectrum (EDS), and an optical microscope, respectively. Moreover, the thresholds for structural transformation and modification zones of 6H-SiC on different surfaces were calculated based on the diameter of the ablation pits created by a femtosecond laser at different single-pulse energies. Experimental results show that the transformation thresholds of the Si surface and the C surface are 5.60 J/cm and 6.40 J/cm, corresponding to the modification thresholds of 2.26 J/cm and 2.42 J/cm, respectively. The Raman and EDS results reveal that there are no phase transformations or material changes on different surfaces of 6H-SiC at low energy, however, decomposition and oxidation occur and then accumulate into dense new phase material under high-energy laser irradiation. We found that the distribution of structural phase transformation is uneven from the center of the spot to the edge. The content of this research reveals the internal evolution mechanism of high-quality laser processing of hard material 6H-SiC. We expect that this research will contribute to the further development of SiC-based MEMS devices.
碳化硅(SiC)因其优异的性能而被广泛应用于许多研究领域。飞秒激光已被证明是实现高质量、高效率SiC微加工的有效方法。本文研究了不同能量下单脉冲辐照6H-SiC不同表面的烧蚀机理。分别使用显微拉曼光谱、能谱(EDS)和光学显微镜分析了材料元素的变化和烧蚀坑的几何空间分布。此外,根据飞秒激光在不同单脉冲能量下产生的烧蚀坑直径,计算了6H-SiC不同表面的结构转变阈值和改性区阈值。实验结果表明,Si面和C面的转变阈值分别为5.60 J/cm和6.40 J/cm,对应的改性阈值分别为2.26 J/cm和2.42 J/cm。拉曼光谱和能谱结果表明,在低能量下,6H-SiC不同表面没有相变或材料变化,然而,在高能量激光辐照下会发生分解和氧化,然后积累形成致密的新相材料。我们发现,从光斑中心到边缘,结构相变的分布是不均匀的。本研究内容揭示了硬质材料6H-SiC高质量激光加工的内部演化机制。我们期望这项研究将有助于基于SiC的微机电系统器件的进一步发展。