Jin Zhen, Chen Lingwei, Li Qiao, Aihemaiti Mahemujiang, Jiang Youwei, Tao Hongfei
College of Hydraulic and Civil Engineering, Xinjiang Agricultural University, Ürümqi, 830052, China.
Xinjiang Key Laboratory of Hydraulic Engineering Security and Water Disasters Prevention, Ürümqi, 830052, China.
Sci Rep. 2025 Feb 4;15(1):4219. doi: 10.1038/s41598-025-87708-y.
Filters serve as core equipment to ensure the normal operation of micro-irrigation systems, with head loss and filtration efficiency serving as the two key indicators for evaluating performance. In this study, we used a pre-pump filter-pontoon mesh rotary filter as the research object and conducted physical model tests under the flow rate (798-1050 L h), sand content (0.5-2.5 g L), and aperture of the filter screen (0.125-0.180 mm). We then adopted range analysis, variance analysis (ANOVA), dimensional analysis, and the multiple linear regression (MLR) method to analyze the results. The results showed that the order of factors affecting the head loss of the assessment indices, from large to small, was as follows: flow rate, sand content, and aperture of the filter screen. The order of factors affecting the filtration efficiency of the assessment indices from large to small was as follows: sand content, flow rate, and aperture of the filter screen. Predictive models for head loss and filtration efficiency were developed, with coefficients of determination R of 0.969 and 0.954, and root mean square error (RMSE) values of 0.1041 and 0.0183. The model exhibited high accuracy and could be used to predict the head loss and filtration efficiency of the pontoon mesh rotary filter. In the test range, the optimal working condition of this filter was a flow rate of 930 L h, sand content of 2.0 g L, and 0.150 mm aperture of the filter screen. In addition, the head loss under this condition was 0.281 m, and the filtration efficiency was 84.01%. These results could serve as a reference for the further optimization and application of the pontoon mesh rotary filter, while also enriching the hydraulic performance and filtration performance of the pre-pump filter.
过滤器是确保微灌系统正常运行的核心设备,水头损失和过滤效率是评估其性能的两个关键指标。本研究以泵前过滤器-浮筒式网式旋转过滤器为研究对象,在流量(798-1050 L/h)、含沙量(0.5-2.5 g/L)和滤网孔径(0.125-0.180 mm)条件下进行了物理模型试验。然后采用极差分析、方差分析(ANOVA)、量纲分析和多元线性回归(MLR)方法对结果进行分析。结果表明,影响评估指标水头损失的因素从大到小依次为:流量、含沙量、滤网孔径。影响评估指标过滤效率的因素从大到小依次为:含沙量、流量、滤网孔径。建立了水头损失和过滤效率的预测模型,决定系数R分别为0.969和0.954,均方根误差(RMSE)值分别为0.1041和0.0183。该模型具有较高的精度,可用于预测浮筒式网式旋转过滤器的水头损失和过滤效率。在试验范围内,该过滤器的最佳工况为流量930 L/h、含沙量2.0 g/L、滤网孔径0.150 mm。此外,该工况下的水头损失为0.281 m,过滤效率为84.01%。这些结果可为浮筒式网式旋转过滤器的进一步优化和应用提供参考,同时也丰富了泵前过滤器的水力性能和过滤性能。