Dengfeng Zhao, Chaoyang Tian, Zhijun Fu, Yudong Zhong, Junjian Hou, Wenbin He
Henan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Mechanical and Electrical Engineering Institute, Zhengzhou University of Light Industry, Zhengzhou, 450002, Henan, China.
Sci Rep. 2025 Apr 15;15(1):13035. doi: 10.1038/s41598-025-96137-w.
Bearing fault diagnosis is of great significance for ensuring the safety of rotating electromechanical equipment. A deep learning network framework for diagnosing bearing faults under multiple load conditions is proposed to address the problems of extracting a single feature scale from bearing vibration timing signals, inability to simultaneously utilize spatial and bidirectional time features, and difficulty in obtaining sufficient training data under multiple working conditions. The first and second convolutional layers of a convolutional neural network (CNN) are used to simultaneously extract the spatio-temporal features from the bearing vibration signal and fuse them to obtain multi-scale spatiotemporal features. Based on this, BiLSTM is further applied to extract the bi-directional temporal correlation features of the input sequence. By introducing an attention mechanism (AM) to assign greater weights to critical spatio-temporal features, a new multi-scale deep learning network which integrates CNN, BiLSTM, and AM (MSCNN-BiLSTM-AM) network is proposed to obtain key bearing state features and accurate fault diagnose results. To further improve the adaptability of the network to different load conditions, the parameters of pretrained MSCNN-BiLSTM-AM network are applied to initialize the new task model parameters. After that, the new task diagnostic network is trained and validated under new load conditions by freezing the parameters of CNN, BiLSTM and AM layer, and fine-tuning the parameters of the fully connected layer and output layer. The experiments verify the excellent performance of the proposed method, while effectively solving the challenges of model training and fault diagnosis when there are insufficient training samples under multiple working conditions.
轴承故障诊断对于确保旋转机电设备的安全具有重要意义。为了解决从轴承振动时序信号中提取单一特征尺度、无法同时利用空间和双向时间特征以及在多种工况下难以获得足够训练数据等问题,提出了一种用于在多种负载条件下诊断轴承故障的深度学习网络框架。卷积神经网络(CNN)的第一和第二卷积层用于同时从轴承振动信号中提取时空特征并将它们融合,以获得多尺度时空特征。在此基础上,进一步应用双向长短期记忆网络(BiLSTM)来提取输入序列的双向时间相关特征。通过引入注意力机制(AM)为关键时空特征赋予更大权重,提出了一种集成CNN、BiLSTM和AM的新型多尺度深度学习网络(MSCNN-BiLSTM-AM),以获取关键的轴承状态特征和准确的故障诊断结果。为了进一步提高网络对不同负载条件的适应性,应用预训练的MSCNN-BiLSTM-AM网络的参数来初始化新任务模型的参数。之后,通过冻结CNN、BiLSTM和AM层的参数,并微调全连接层和输出层的参数,在新的负载条件下对新任务诊断网络进行训练和验证。实验验证了所提方法的优异性能,同时有效解决了在多种工况下训练样本不足时的模型训练和故障诊断挑战。