Wang Zhihong, Zhang Xinbin, Mu Zhengzhi, Guan Xiang, Liu Junchi, Pan Zhipeng, Wang Junchong, Ye Xiangrui, Qi Zhenghai, Dong Jianyang, Yao Yongming, Zhou Liucheng
School of Mechanical and Aerospace Engineering, Jilin University, Changchun 130022, China.
National Key Laboratory of Aerospace Power System and Plasma Technology, Air Force Engineering University, Xi'an 710038, China.
Biomimetics (Basel). 2025 Jul 1;10(7):425. doi: 10.3390/biomimetics10070425.
Aiming at the problem of the insufficient sealing performance of the solenoid valve poppet under a high working load and inspired by the multilevel groove structure of the octopus sucker and the adaptive sealing mechanism, a bionics-based design scheme for an annular groove sealing structure is proposed. By extracting the microscopic groove morphology features of the octopus sucker, we designed a multilayer rectangular cross-section groove structure at the annular interface, combined the designed structure with the Abaqus cohesive model to simulate the interface stripping behavior, and verified its mechanical properties by the pull-out test. The results show that the bionic groove structure significantly improves the bearing capacity of the sealing ring by enhancing the interface contact stress distribution and delaying the crack extension. Under the same working condition, the bionic structure increases the pull-out force by 46.1% compared with the traditional planar sealing ring. This study provides bionic theoretical support and an engineering practice reference for the design of sealing structures in complex working conditions, such as the solenoid valve poppet.
针对电磁阀阀芯在高工作负荷下密封性能不足的问题,受章鱼吸盘多级凹槽结构及其自适应密封机制的启发,提出了一种基于仿生的环形凹槽密封结构设计方案。通过提取章鱼吸盘的微观凹槽形态特征,在环形界面处设计了多层矩形截面凹槽结构,将设计结构与Abaqus粘结模型相结合模拟界面剥离行为,并通过拉拔试验验证其力学性能。结果表明,仿生凹槽结构通过增强界面接触应力分布和延缓裂纹扩展,显著提高了密封环的承载能力。在相同工况下,与传统平面密封环相比,仿生结构使拉拔力提高了46.1%。该研究为电磁阀阀芯等复杂工况下密封结构的设计提供了仿生理论支持和工程实践参考。