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安瓿冻干:一次干燥过程中速率限制的计算

Vial lyophilization: calculations on rate limitation during primary drying.

作者信息

Ybema H, Kolkman-Roodbeen L, te Booy M P, Vromans H

机构信息

Technology Department, N.V. Organon, OSS, The Netherlands.

出版信息

Pharm Res. 1995 Sep;12(9):1260-3. doi: 10.1023/a:1016248918285.

DOI:10.1023/a:1016248918285
PMID:8570517
Abstract

PURPOSE

The aim of this study was to assess the rate limiting factors in the sublimation phase of freeze drying and to propose a simple model on the basis of these rate limitations.

METHODS

A programmable freeze dryer was used. The load consisted of vials of varying size and various contents. To increase heat transfer, conductive paste was applied while the resistance toward mass transport was varied by using different restrictive capillaries.

RESULTS

It was found that heat transfer limits the rate of sublimation. Presence of the commonly used excipient mannitol did not have a consequence on the rate of sublimation. The same applied for the restrictions towards mass transport. It was found that there exists not only a barrier against heat transport under the vial, but also between the glass wall and the frozen solution.

CONCLUSIONS

From the results, a set of equations is proposed that enables to predict optimum sublimation conditions. For the pharmaceutical technologist this can serve as a simple and useful tool to derive a suitable freeze drying program.

摘要

目的

本研究旨在评估冷冻干燥升华阶段的速率限制因素,并基于这些速率限制提出一个简单模型。

方法

使用了一台可编程冷冻干燥机。负载由不同尺寸和各种内容物的小瓶组成。为了增加热传递,应用了导电糊剂,同时通过使用不同的限制性毛细管来改变对质量传递的阻力。

结果

发现热传递限制了升华速率。常用辅料甘露醇的存在对升华速率没有影响。对质量传递的限制也是如此。发现不仅在小瓶下方存在热传递障碍,而且在玻璃壁和冷冻溶液之间也存在热传递障碍。

结论

根据结果,提出了一组方程,能够预测最佳升华条件。对于制药技术人员来说,这可以作为推导合适的冷冻干燥程序的简单而有用的工具。

相似文献

1
Vial lyophilization: calculations on rate limitation during primary drying.安瓿冻干:一次干燥过程中速率限制的计算
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2
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Effect of the design of the stopper including dimension, type, and vent area on lyophilization process.瓶塞设计(包括尺寸、类型和通气面积)对冻干过程的影响。
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本文引用的文献

1
The effect of chamber pressure on heat transfer in the freeze drying of parenteral solutions.腔室压力对注射用溶液冷冻干燥过程中传热的影响。
J Parenter Drug Assoc. 1980 Sep-Oct;34(5):358-68.
2
Physical chemistry of freeze-drying: measurement of sublimation rates for frozen aqueous solutions by a microbalance technique.冷冻干燥的物理化学:用微量天平技术测量冷冻水溶液的升华速率
J Pharm Sci. 1983 Jun;72(6):635-50. doi: 10.1002/jps.2600720614.
3
Mass and heat transfer in vial freeze-drying of pharmaceuticals: role of the vial.药品小瓶冻干过程中的质量与热量传递:小瓶的作用
对在主干燥期间影响升华速率的小瓶设计特征进行统计评估。
Pharm Res. 2004 Mar;21(3):536-42. doi: 10.1023/B:PHAM.0000019309.23212.d3.
J Pharm Sci. 1984 Sep;73(9):1224-37. doi: 10.1002/jps.2600730910.
4
Use of laboratory data in freeze drying process design: heat and mass transfer coefficients and the computer simulation of freeze drying.实验室数据在冷冻干燥工艺设计中的应用:传热传质系数及冷冻干燥的计算机模拟
J Parenter Sci Technol. 1985 May-Jun;39(3):115-39.
5
Acceleration of heat transfer in vial freeze-drying of pharmaceuticals. I: Corrugated aluminum quilt.药品小瓶冷冻干燥中传热的加速。I:波纹铝制保温层
J Parenter Sci Technol. 1989 Jan-Feb;43(1):8-14.
6
Acceleration of heat transfer in vial freeze-drying of pharmaceuticals. II. A fluid cushion device.
Pharm Res. 1992 Jun;9(6):753-8. doi: 10.1023/a:1015847420642.