Sivasubramanian S, Manohar B Murali, Rajaram A, Puvanakrishnan R
Department of Biotechnology, Central Leather Research Institute, Adyar, Chennai 600 020, India.
Chemosphere. 2008 Jan;70(6):1015-24. doi: 10.1016/j.chemosphere.2007.09.036. Epub 2007 Nov 5.
The ever-increasing attention to the environmental impact of leather industry has necessitated the development of enzyme-based processes as potent alternatives to pollution causing chemicals. In this study, a hair saving process is developed for dehairing of skins and hides using a bacterial alkaline protease preparation, completely eliminating the use of lime and sulfide. To evaluate the efficacy of the enzymatic process, comparative studies have been carried out with two controls; a conventional lime-sulfide process and enzyme-assisted process using commercial dehairing enzyme with reduced quantities of lime and sulfide. The developed process requires a shorter duration of 6h for complete dehairing of skins and hides than control groups and also, it avoids the use of silicate carriers since the enzymatic dehairing is carried out by dip method. Histological and scanning electron microscopic analyses of the dehaired pelts obtained from enzymatic process reveal complete removal of hair and epidermis with moderate opening up of fiber structure in both dermis and corium. Moreover, the collagen is not damaged and resulting in a leather of good quality. The developed process has resulted in a remarkable reduction of effluent load in terms of biochemical oxygen demand, chemical oxygen demand, total dissolved solids and total suspended solids. Physicochemical studies conclusively show that the leathers produced by enzymatic process are equivalent to or better than that obtained by control systems. Thus, the developed enzymatic process offers immense potential for greener mode of dehairing of skins and hides in leather industry coupled with environmental excellence.
对皮革工业环境影响的关注度不断提高,这就需要开发基于酶的工艺,作为造成污染的化学物质的有效替代品。在本研究中,开发了一种保毛工艺,使用细菌碱性蛋白酶制剂对生皮和兽皮进行脱毛,完全避免了石灰和硫化物的使用。为了评估酶法工艺的效果,与两个对照组进行了对比研究;一个是传统的石灰-硫化物工艺,另一个是使用商业脱毛酶且减少石灰和硫化物用量的酶辅助工艺。与对照组相比,所开发的工艺对生皮和兽皮进行完全脱毛所需的时间更短,仅为6小时,而且,由于酶法脱毛是通过浸渍法进行的,所以无需使用硅酸盐载体。对酶法工艺得到的脱毛皮张进行组织学和扫描电子显微镜分析表明,毛发和表皮被完全去除,真皮和皮下组织的纤维结构适度张开。此外,胶原蛋白未受到损伤,从而得到质量良好的皮革。所开发的工艺在生化需氧量、化学需氧量、总溶解固体和总悬浮固体方面显著降低了废水负荷。物理化学研究最终表明,酶法生产的皮革等同于或优于对照组生产的皮革。因此,所开发的酶法工艺在皮革工业中为生皮和兽皮的绿色脱毛方式提供了巨大潜力,同时具有卓越的环境效益。