Strauss Daniel M, Gorrell Jeffrey, Plancarte Magdalena, Blank Gregory S, Chen Qi, Yang Bin
Process Research and Development, Genentech, Inc., One DNA Way, South San Francisco, California 94080, USA.
Biotechnol Bioeng. 2009 Jan 1;102(1):168-75. doi: 10.1002/bit.22051.
The mammalian cell-lines used to produce biopharmaceutical products are known to produce endogenous retrovirus-like particles and have the potential to foster adventitious viruses as well. To ensure product safety and regulatory compliance, recovery processes must be capable of removing or inactivating any viral impurities or contaminants which may be present. Anion exchange chromatography (AEX) is a common process in the recovery of monoclonal antibody products and has been shown to be effective for viral removal. To further characterize the robustness of viral clearance by AEX with respect to process variations, we have investigated the ability of an AEX process to remove three model viruses using various combinations of mAb products, feedstock conductivities and compositions, equilibration buffers, and pooling criteria. Our data indicate that AEX provides complete or near-complete removal of all three model viruses over a wide range of process conditions, including those typically used in manufacturing processes. Furthermore, this process provides effective viral clearance for different mAb products, using a variety of feedstocks, equilibration buffers, and different pooling criteria. Viral clearance is observed to decrease when feedstocks with sufficiently high conductivities are used, and the limit at which the decrease occurs is dependent on the salt composition of the feedstock. These data illustrate the robust nature of the AEX recovery process for removal of viruses, and they indicate that proper design of AEX processes can ensure viral safety of mAb products.
已知用于生产生物制药产品的哺乳动物细胞系会产生内源性逆转录病毒样颗粒,并且也有可能滋生外来病毒。为确保产品安全和符合监管要求,回收工艺必须能够去除或灭活可能存在的任何病毒杂质或污染物。阴离子交换色谱法(AEX)是单克隆抗体产品回收中的常见工艺,并且已证明对病毒去除有效。为了进一步表征AEX在病毒清除方面相对于工艺变化的稳健性,我们研究了AEX工艺使用单克隆抗体产品、原料电导率和组成、平衡缓冲液以及合并标准的各种组合来去除三种模型病毒的能力。我们的数据表明,在包括制造工艺中通常使用的条件在内的广泛工艺条件下,AEX能完全或近乎完全去除所有三种模型病毒。此外,该工艺使用各种原料、平衡缓冲液和不同的合并标准,为不同的单克隆抗体产品提供了有效的病毒清除。当使用电导率足够高的原料时,观察到病毒清除率会降低,且降低发生时的极限取决于原料的盐组成。这些数据说明了AEX回收工艺在去除病毒方面的稳健性,并且表明AEX工艺的合理设计可以确保单克隆抗体产品的病毒安全性。