School of Chemical and Biological Engineering, The WCU Program of Chemical Convergence of Energy & Environment, Center for Functional Polymer Thin Films, Seoul National University, San 56-1, Shillim-dong, Kwanak-gu, Seoul 151-744, Korea.
Lab Chip. 2010 May 7;10(9):1160-6. doi: 10.1039/b919753b. Epub 2010 Feb 9.
We demonstrate that polyelectrolyte (PE) multilayer thin films deposited on patterned posts with incredibly large numbers of bilayers, which would not be possible with the conventional Layer-by-Layer (LbL) deposition methods, can be obtained in a short process time using alternating polyelectrolyte droplets generated in a microfluidic channel, representing a significant advantage over the conventional processes based on polyelectrolyte deposition followed by the separation of such substrates (typically colloidal particles) with centrifugation and sonication. Positively- and negatively-charged polyelectrolyte droplets were alternatively generated in a microfluidic channel by controlling the capillary number (Ca) as well as the fraction of dispersed phase over the continuous phase. Patterned posts, serving as the substrates for the PE deposition, were created with photo-curable polymers using the optofluidic maskless lithography. The impact of these PE droplets onto the patterned posts allowed the alternative adsorption of PEs, similar to the conventional LbL deposition methods. It was shown that the intensity of fluorescence dye tagged onto (+)-charged PEs adsorbed on the post(s), taken with confocal laser scanning microscopy, increases with deposition time and varies around the post(s). The effect of post shape and interval between the two posts for the droplet-based LbL deposition was also experimentally investigated and analyzed, in connection with the numerical simulations, to elucidate the underlying principles of relevant two-phase flows.
我们证明了,通过在微流道中生成交替的聚电解质液滴,可以在短时间内获得具有数量惊人的多层的图案化柱上的聚电解质(PE)多层薄膜,这是使用传统的层层(LbL)沉积方法无法实现的。与传统的基于聚电解质沉积然后通过离心和超声分离这种基底(通常是胶体颗粒)的方法相比,这是一个显著的优势。通过控制毛细管数(Ca)以及分散相在连续相中的分数,可以在微流道中交替生成带正电荷和带负电荷的聚电解质液滴。图案化柱作为 PE 沉积的基底,是使用光固化聚合物通过无掩模光流控光刻技术创建的。这些 PE 液滴撞击图案化柱,允许类似于传统的 LbL 沉积方法的聚电解质的交替吸附。结果表明,通过共焦激光扫描显微镜拍摄的标记有荧光染料的(+)电荷聚电解质吸附在柱上的强度随着沉积时间的增加而增加,并在柱周围变化。还通过实验研究和分析与数值模拟相结合,研究了基于液滴的 LbL 沉积中柱的形状和两个柱之间的间隔的影响,以阐明相关两相流的基本原理。