Gray Jennifer Claire, Staerk Alexandra, Berchtold Manfred, Hecker Werner, Neuhaus Gunther, Wirth Andreas
Quality Assurance/Biological and Microbiological Services, Novartis Pharma Stein AG, Stein CH-4332, Switzerland.
PDA J Pharm Sci Technol. 2010 May-Jun;64(3):249-63.
Currently, sterility testing in the pharmaceutical industry-a mandatory release test for all sterile drug products-takes an incubation time of at least 14 days and is based on liquid media according to the pharmacopoeias. The search is on for a rapid sterility test to reduce this rather long time frame. For this we have chosen the Millipore Milliflex Rapid Microbiology Detection System, which is based on solid nutrient media. As a prerequisite for the validation of this rapid sterility test, a solid nutrient medium promoting the growth of stressed and unstressed micro-organisms replacing tryptic soy broth and fluid thioglycollate medium from the traditional sterility test had to be found. For this a wide variety of appropriate nutrient media were evaluated. After a prestudy with 10 different nutrient agar media, tryptic soy agar, Center for Disease Control (CDC) anaerobic blood agar, Schaedler blood agar, and Difco brewer anaerobic agar were tested in detail using a range of 22 micro-organisms (7 ATCC strains and 15 production site-specific strains). These strains were inoculated in their unstressed and in a stressed state. Stress was evoked by heat treatment and nutrient starvation in the case of the sporulating bacteria. This stress effect-resulting in deceleration in growth-was experimentally confirmed based on growth curve analysis. It was statistically evaluated which media and which incubation temperatures are best suitable. The resulting data showed that Schaedler blood agar has the best growth-promoting properties among the agars tested and is going to be used in the rapid sterility test with the incubation temperatures 20-25 °C for aerobes, 30-35 °C for aerobes, and also 30-35 °C for anaerobic micro-organisms.
目前,制药行业中的无菌检测——所有无菌药品的强制放行检测——培养时间至少为14天,并且是根据药典基于液体培养基进行的。人们正在寻找一种快速无菌检测方法来缩短这一相当长的时间周期。为此,我们选择了基于固体营养培养基的密理博密理Flex快速微生物检测系统。作为这种快速无菌检测验证的前提条件,必须找到一种能促进应激和非应激微生物生长的固体营养培养基,以替代传统无菌检测中的胰蛋白胨大豆肉汤和硫乙醇酸盐流体培养基。为此,对多种合适的营养培养基进行了评估。在用10种不同的营养琼脂培养基进行预研究后,使用22种微生物(7株美国典型培养物保藏中心菌株和15株生产现场特定菌株)对胰蛋白胨大豆琼脂、疾病控制中心(CDC)厌氧血琼脂、舍德勒血琼脂和迪福酿酒厌氧琼脂进行了详细测试。这些菌株以非应激状态和应激状态接种。对于产芽孢细菌,通过热处理和营养饥饿来诱发应激。基于生长曲线分析,通过实验证实了这种导致生长减速的应激效应。对哪种培养基和哪种培养温度最适合进行了统计评估。所得数据表明,在测试的琼脂中,舍德勒血琼脂具有最佳的促生长特性,将用于快速无菌检测,需氧菌的培养温度为20 - 25°C,需氧菌的培养温度为30 - 35°C,厌氧菌的培养温度也为30 - 35°C。