Oceanside Process Research & Development, Genentech, Inc, Oceanside, CA, USA.
J Chromatogr A. 2011 Sep 28;1218(39):6943-52. doi: 10.1016/j.chroma.2011.08.008. Epub 2011 Aug 12.
Cation exchange chromatography using conventional resins, having either diffusive or perfusive flow paths, operated in bind-elute mode has been commonly employed in monoclonal antibody (MAb) purification processes. In this study, the performance of diffusive and perfusive cation exchange resins (SP-Sepharose FF (SPSFF) and Poros 50HS) and a convective cation exchange membrane (Mustang S) and monolith (SO(3) Monolith) were compared. All matrices were utilized in an isocratic state under typical binding conditions with an antibody load of up to 1000 g/L of chromatographic matrix. The dynamic binding capacity of the cation exchange resins is typically below 100 g/L resin, so they were loaded beyond the point of anticipated MAb break through. All of the matrices performed similarly in that they effectively retained host cell protein and DNA during the loading and wash steps, while antibody flowed through each matrix after its dynamic binding capacity was reached. The matrices differed, though, in that conventional diffusive and perfusive chromatographic resins (SPSFF and Poros 50HS) demonstrated a higher binding capacity for high molecular weight species (HMW) than convective flow matrices (membrane and monolith); Poros 50HS displayed the highest HMW binding capacity. Further exploration of the conventional chromatographic resins in an isocratic overloaded mode demonstrated that the impurity binding capacity was well maintained on Poros 50HS, but not on SPSFF, when the operating flow rate was as high as 36 column volumes per hour. Host cell protein and HMW removal by Poros 50HS was affected by altering the loading conductivity. A higher percentage of host cell protein removal was achieved at a low conductivity of 3 mS/cm. HMW binding capacity was optimized at 5 mS/cm. Our data from runs on Poros 50HS resin also showed that leached protein A and cell culture additive such as gentamicin were able to be removed under the isocratic overloaded condition. Lastly, a MAb purification process employing protein A affinity chromatography, isocratic overloaded cation exchange chromatography using Poros 50HS and anion exchange chromatography using QSFF in flow through mode was compared with the MAb's commercial manufacturing process, which consisted of protein A affinity chromatography, cation exchange chromatography using SPSFF in bind-elute mode and anion exchange chromatography using QSFF in flow through mode. Comparable step yield and impurity clearance were obtained by the two processes.
使用传统树脂的阳离子交换色谱,具有扩散或渗透流路,以结合洗脱模式操作,已广泛应用于单克隆抗体(MAb)的纯化过程。在这项研究中,比较了扩散和渗透阳离子交换树脂(SP-Sepharose FF(SPSFF)和 Poros 50HS)以及对流阳离子交换膜(Mustang S)和整体(SO3 整体)的性能。所有基质都在典型的结合条件下以 1000g/L 色谱基质的抗体负载进行等度操作。阳离子交换树脂的动态结合能力通常低于 100g/L 树脂,因此它们的负载超过了预期的 MAb 突破点。所有基质的表现都相似,因为它们在加载和洗涤步骤中有效地保留了宿主细胞蛋白和 DNA,而抗体在达到其动态结合能力后流过每个基质。然而,基质之间存在差异,因为传统的扩散和渗透色谱树脂(SPSFF 和 Poros 50HS)对高分子量物质(HMW)的结合能力高于对流流基质(膜和整体);Poros 50HS 显示出最高的 HMW 结合能力。进一步探索等度过载模式下的传统色谱树脂表明,当操作流速高达 36 个柱体积/小时时,Poros 50HS 能够很好地保持杂质结合能力,但 SPSFF 则不然。通过改变加载电导率,Poros 50HS 可以去除宿主细胞蛋白和 HMW。在低电导率 3mS/cm 时,实现了更高的宿主细胞蛋白去除率。在 5mS/cm 时,HMW 结合能力达到优化。我们在 Poros 50HS 树脂上运行的数据还表明,在等度过载条件下,可以去除泄漏的蛋白 A 和细胞培养添加剂,如庆大霉素。最后,使用蛋白 A 亲和色谱、Poros 50HS 的等度过载阳离子交换色谱和 QSFF 的阴离子交换色谱在流穿模式下的单克隆抗体纯化工艺与单克隆抗体的商业生产工艺进行了比较,商业生产工艺由蛋白 A 亲和色谱、以结合洗脱模式运行的 SPSFF 阳离子交换色谱和 QSFF 的阴离子交换色谱在流穿模式下组成。两个工艺都获得了相当的步收率和杂质清除率。
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