Thermophilic bioleaching of heavy metals from waste sludge using response surface methodology.

The bioleaching process is considered to be more efficient and environmentally friendly than conventional technologies for removal of heavy metals from waste sludge. The objective of this study was to develop an optimal thermophilic bioleaching process for the treatment of waste sludge containing high concentrations of heavy metals. In this study, two operating parameters, sludge solid content and sulfur (substrate) concentration, were studied based on a central composite design (CCD) for their metal solubilization and solid degradation performances. The optimal bioleaching operation conditions were then determined using the response surface methodology (RSM). The results indicated that an increase in sludge solid content range from 0.5% to 5.0% resulted in a decrease in the pH reduction rate due to the increase in buffering capacity. The rate of acidification corresponded to sulfur concentration until sulfur itself became inhibitory. At sulfur concentration beyond approximately 2.75%, the lower acidification rate was caused by a lower bacteria growth rate. Similar trends were also observed in the variations of ORP and sulfate concentrations during this thermophilic bioleaching process. At the optimum conditions of a sludge solid content of 0.5% and sulfur concentration of 2.5%, the thermophilic bioleaching process achieved the maximum solubilization of 97%, 99%, 99% and 78% for Cu, Zn, Ni and Pb, respectively. At the same time, the maximum SS and VSS destruction efficiency were 69% and 63%, respectively.