Kwon Kye-Si, Jang Min-Hyuck, Park Ha Yeong, Ko Hyun-Seok
Department of Mechanical Engineering, Soonchunhyang University 22, Soonchunhyang-Ro, Shinchang, Asan Chungnam 336-745, South Korea.
Department of Electrical and Robot Engineering, Soonchunhyang University, 22, Soonchunhyang-Ro, Shinchang, Asan Chungnam 336-745, South Korea.
Rev Sci Instrum. 2014 Jun;85(6):065101. doi: 10.1063/1.4879824.
Inkjet technology has been used as manufacturing a tool for printed electronics. To increase the productivity, the jetting frequency needs to be increased. When using high-frequency jetting, the printed pattern quality could be non-uniform since the jetting performance characteristics including the jetting speed and droplet volume could vary significantly with increases in jet frequency. Therefore, high-frequency jetting behavior must be evaluated properly for improvement. However, it is difficult to measure high-frequency jetting behavior using previous vision analysis methods, because subsequent droplets are close or even merged. In this paper, we present vision measurement techniques to evaluate the drop formation of high-frequency jetting. The proposed method is based on tracking target droplets such that subsequent droplets can be excluded in the image analysis by focusing on the target droplet. Finally, a frequency sweeping method for jetting speed and droplet volume is presented to understand the overall jetting frequency effects on jetting performance.
喷墨技术已被用作印刷电子产品的制造工具。为了提高生产率,需要提高喷射频率。当使用高频喷射时,由于包括喷射速度和液滴体积在内的喷射性能特征会随着喷射频率的增加而显著变化,印刷图案质量可能会不均匀。因此,必须对高频喷射行为进行适当评估以加以改进。然而,使用先前的视觉分析方法难以测量高频喷射行为,因为后续的液滴彼此靠近甚至合并。在本文中,我们提出了视觉测量技术来评估高频喷射的液滴形成。所提出的方法基于跟踪目标液滴,以便在图像分析中通过聚焦于目标液滴来排除后续液滴。最后,提出了一种用于喷射速度和液滴体积的频率扫描方法,以了解喷射频率对喷射性能的整体影响。