Measurement of direct strain optic coefficient of YSZ thermal barrier coatings at GHz frequencies.

We report the first observation of stress induced birefringence in air plasma sprayed (APS) thermal barrier coatings (TBCs) using a reflection based polariscope and GHz illumination. Strain optic coefficients of (-0.0133 ± 0.0102) × 10 and (-0.0190 ± 0.0043) × 10 were measured for yttria-stabilized zirconia (YSZ) APS coatings of the same thickness deposited on substrates of 3 mm and 1 mm mild steel. The reflection measurement approach was validated by additional measurements of the stress optic coefficient of bulk yttria-partially stabilized zirconia (YTZP) ceramic that were in agreement with previously reported transmission measurements. The ultimate application of this technique is the prediction of remaining life in TBCs.