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基于扫频数字全息术的表面形貌测量

Surface topography measurement by frequency sweeping digital holography.

作者信息

Lédl Vít, Psota Pavel, Kaván František, Matoušek Ondřej, Mokrý Pavel

出版信息

Appl Opt. 2017 Oct 1;56(28):7808-7814. doi: 10.1364/AO.56.007808.

Abstract

High-precision measurements of mechanical parts' surface topography represent an essential task in many industry sectors. Examples of such tasks are, e.g., precise alignments of opto-mechanical systems, large object deformation measurements, evaluation of object shape, and many others. Today, the standard method used for such measurements is based on use of coordinate measuring machines (CMMs). Unfortunately, CMMs have severe shortcomings: low measurement point density, long measurement time, risk of surface damage, etc. Indeed, the measurement time rapidly increases with the object complexity and with the density of measurement points. In this paper, we have developed a method for surface topography measurements called "frequency sweeping digital holography" (FSDH). Our developed FSDH method is based on the principles of wavelength scanning interferometry. It allows surface topography measurements of objects with a diameter of several hundred of mms and a high axial accuracy reaching 10 μm. The greatest advantage of the presented FSDH is the fact that the surface topology data are captured in a motionless manner by means of a relatively simple setup. This makes the FSDH method a suitable technique for topography measurements of objects with complex geometries made of common materials (such as metals, plastics, etc.), as well as for the characterization of complex composite structures such as acoustic metamaterials, active acoustic metasurfaces, etc. Measurement method principles, setup details, lateral resolution, and axial accuracy are discussed.

摘要

对机械零件表面形貌进行高精度测量是许多工业领域的一项重要任务。这类任务的例子包括,例如,光机械系统的精确对准、大型物体变形测量、物体形状评估等等。如今,用于此类测量的标准方法是基于坐标测量机(CMM)的使用。不幸的是,坐标测量机存在严重缺点:测量点密度低、测量时间长、表面损坏风险等。实际上,测量时间会随着物体复杂度和测量点密度的增加而迅速增加。在本文中,我们开发了一种用于表面形貌测量的方法,称为“扫频数字全息术”(FSDH)。我们开发的FSDH方法基于波长扫描干涉测量原理。它能够对直径达数百毫米的物体进行表面形貌测量,轴向精度高达10μm。所提出的FSDH的最大优点是,通过相对简单的设置以静止方式捕获表面拓扑数据。这使得FSDH方法成为一种适用于测量由常见材料(如金属、塑料等)制成的具有复杂几何形状的物体的形貌的技术,以及用于表征复杂复合结构(如声学超材料、有源声学超表面等)的技术。本文讨论了测量方法原理、设置细节、横向分辨率和轴向精度。

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