Helling Alexander, König Hannes, Seiler Felix, Berkholz Ralph, Thom Volkmar, Polakovic Milan
Sartorius Stedim Biotech GmbH, Göttingen, Germany;
Department of Chemical and Biochemical Engineering, Institute of Chemical and Environmental Engineering, Faculty of Chemical and Food Technology, Slovak University of Technology, Bratislava, Slovakia.
PDA J Pharm Sci Technol. 2018 May-Jun;72(3):264-277. doi: 10.5731/pdajpst.2017.008102. Epub 2018 Jan 17.
This experimental study compares cell size, zeta potential, and the ability to penetrate tailor-made size exclusion membrane filters of mycoplasma cultivated in five different cultivation media. The influence of relevant filtration process parameters, in particular transmembrane pressure and filtration temperature, on their respective retention was tested. The impact of the filtration temperature was further evaluated for the Gram-negative bacteria species , the Gram-positive bacteria species , the phage PP7, and the mycoplasma species The findings were correlated to the different mechanical properties of the particles, especially also with respect to the different bacterial cell envelopes found in those species. This study suggests that mycoplasma, surrounded by a flexible lipid bilayer, are significantly susceptible to changes in temperature, altering the stiffness of the cell envelope. Mycoplasma retention could thus be increased significantly by a decreased filtration temperature. In contrast, Gram-negative and Gram-positive bacteria species, with a cell wall containing a cross-linked peptidoglycan layer, as well as bacteriophages PP7 exhibiting a rigid protein capsid, did not show a temperature-dependent retention within the applied filtration temperatures between 2 and 35 °C. The trends of the retention of with increasing temperature and transmembrane pressure were independent of cultivation media. Data obtained with mycoplasma suggest that the trend of mycoplasma retention at different filtration temperatures is also independent of the membrane pore size and thus retention level. Media in biopharmaceutical processes are sterile-filtered to prevent them from bacterial contamination. Mycoplasma represent a relevant class of bacteria. In this publication it is shown that mycoplasma cell size depends on the media they are cultivated in. Membranes used for sterile filtration retain bacteria predominantly by size exclusion. Thus, an altered cell size can result in different retention values. Another characteristic of mycoplasma is the flexible lipid bilayer and the absence of a rigid cell wall. The lipid bilayer can undergo a phase transition from a gel to a liquid-crystal phase at a certain temperature, which makes it stiffer at lower temperatures. A higher stiffness can result in higher retention values during filtration, as the deformability of the mycoplasma cell is lower and the cell does not squeeze through the membrane pores.
ALCM: culture medium; ASTM: American Society for Testing and Materials; ATCC: American Type Culture Collection; CFU/mL: colony-forming units per milliliter; DLS: Dynamic light scattering; LRV: Log reduction value; PES: Polyethersulfone; PFU/mL: Plaque-forming units per milliliter; PSD: Particle size distribution; PVP: Polyvinylpyrrolidone; SDS: Sodium dodecyl sulfate; SEM: Scanning electron microscopy; SLB: Saline lactose broth; TMP: Transmembrane pressure; TSB: Tryptic soy broth.
本实验研究比较了在五种不同培养基中培养的支原体的细胞大小、zeta电位以及穿透特制尺寸排阻膜过滤器的能力。测试了相关过滤工艺参数,特别是跨膜压力和过滤温度对其各自截留率的影响。进一步评估了过滤温度对革兰氏阴性菌、革兰氏阳性菌、噬菌体PP7和支原体的影响。研究结果与颗粒的不同机械性能相关,特别是与这些物种中发现的不同细菌细胞壁有关。本研究表明,被柔性脂质双层包围的支原体对温度变化非常敏感,这会改变细胞壁的硬度。因此,降低过滤温度可显著提高支原体的截留率。相比之下,具有交联肽聚糖层细胞壁的革兰氏阴性菌和革兰氏阳性菌,以及具有刚性蛋白衣壳的噬菌体PP7,在2至35°C的应用过滤温度范围内未表现出温度依赖性截留。随着温度和跨膜压力的增加,[具体物种]的截留趋势与培养基无关。用支原体获得的数据表明,支原体在不同过滤温度下的截留趋势也与膜孔径无关,因此与截留水平无关。生物制药过程中的培养基经过无菌过滤以防止细菌污染。支原体是一类重要的细菌。本出版物表明,支原体的细胞大小取决于其培养所用的培养基。用于无菌过滤的膜主要通过尺寸排阻截留细菌。因此,细胞大小的改变会导致不同的截留值。支原体的另一个特征是柔性脂质双层和缺乏刚性细胞壁。脂质双层在一定温度下可从凝胶相转变为液晶相,这使得它在较低温度下更硬。更高的硬度会导致过滤过程中更高的截留值,因为支原体细胞的可变形性较低,细胞不会挤过膜孔。
ALCM:[具体培养基名称]培养基;ASTM:美国材料与试验协会;ATCC:美国典型培养物保藏中心;CFU/mL:每毫升菌落形成单位;DLS:动态光散射;LRV:对数减少值;PES:聚醚砜;PFU/mL:每毫升噬斑形成单位;PSD:粒度分布;PVP:聚乙烯吡咯烷酮;SDS:十二烷基硫酸钠;SEM:扫描电子显微镜;SLB:盐乳糖肉汤;TMP:跨膜压力;TSB:胰蛋白胨大豆肉汤。