Hierarchical metal/polymer metamaterials of tunable negative Poisson's ratio fabricated by initiator-integrated 3D printing (i3DP).

Metamaterials with artificially designed architectures can achieve unique and even unprecedented physical properties, which show promising applications in actuators, amplifiers and micromechanical controls. An initiator-integrated 3D printing technology (i3DP) was applied in this study to create scalable, metal/polymer meta-mechanical materials, which can gradually achieve negative Poisson's ratio, high strength and ultralow density, as well as high compressive and super-elastic behavior. The i3DP was enabled by integrating an atomic-transfer radical polymerization (ATRP) initiator with UV-curable resin, followed by polyelectrolyte brushes (PMETAC) grafting via surface-initiated ATRP and thereafter electroless plating to form metal coatings. Compared with polymer structures, the compressive stress of metal-polymer structure can be doubled when deposited with a 190 nm copper layer. The hollow metallic materials possess a tunable Poisson's ratio, and the highest average recoverability, which can recover nearly completely to their original shape after over 30% compression. Overall, this i3DP approach provides meta-structures with substantial benefits from the hierarchical design and fabrication flexibility.