Process & Energy Department, 3ME Faculty, TU Delft, Leeghwaterstraat 39, Delft, The Netherlands.
Department of Mechanical and Aerospace Engineering, Princeton University, NJ, USA.
J Colloid Interface Sci. 2019 Jul 1;547:127-135. doi: 10.1016/j.jcis.2019.03.036. Epub 2019 Mar 20.
We detail the analysis of centrifugal homogenization process by a hydrodynamic model and the model-guided design of a low-cost centrifugal homogenizer. During operation, centrifugal force pushes a multiphase solution to be homogenized through a thin nozzle, consequently homogenizing its contents. We demonstrate and assess the homogenization of coarse emulsions into relatively monodisperse emulsions, as well as the application of centrifugal homogenization in the mechanical lysis of mpkCCD mouse kidney cells. To gain insight into the homogenization mechanism, we investigate the dependence of emulsion droplet size on geometrical parameters, centrifugal acceleration, and dispersed phase viscosity. Our experimental results are in qualitative agreement with models predicting the droplet size. Furthermore, they indicate that high shear rates kept constant throughout operation produce more monodisperse droplets. We show this ideal homogenization condition can be realized through hydrodynamic model-guided design minimizing transient effects inherent to centrifugal homogenization. Moreover, we achieved power densities comparable to commercial homogenizers by model guided optimization of homogenizer design and experimental conditions. Centrifugal homogenization using the proposed homogenizer design thus offers a low-cost alternative to existing technologies as it is constructed from off-the-shelf parts (Falcon tubes, syringe, needles) and used with a centrifuge, readily available in standard laboratory environment.
我们详细分析了离心匀质化过程的流体动力学模型,并根据该模型对低成本离心匀质机进行了设计。在操作过程中,离心力将多相溶液通过一个细喷嘴推动,从而使其内容物均匀化。我们展示并评估了将粗乳液均化成为相对单分散乳液的效果,以及离心匀质化在机械裂解 mpkCCD 鼠肾细胞中的应用。为了深入了解匀质化机制,我们研究了乳液液滴尺寸对几何参数、离心加速度和分散相粘度的依赖性。我们的实验结果与预测液滴尺寸的模型定性一致。此外,结果表明,在操作过程中保持恒定的高剪切速率会产生更单分散的液滴。我们表明,通过最小化离心匀质化固有的瞬态效应的流体动力学模型指导设计,可以实现这种理想的匀质化条件。此外,通过对匀质机设计和实验条件的模型指导优化,我们实现了与商业匀质机相当的功率密度。因此,使用所提出的匀质机设计的离心匀质化提供了一种低成本的替代现有技术的方法,因为它由现成的部件(Falcon 管、注射器、针)构建而成,并与标准实验室环境中易于获得的离心机一起使用。