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用于外科手术的不锈钢 316L 表面 PVD 生长的银钽氧化物基纳米结构薄膜的机械、抗菌和生物相容性机制。

Mechanical, antibacterial, and biocompatibility mechanism of PVD grown silver-tantalum-oxide-based nanostructured thin film on stainless steel 316L for surgical applications.

机构信息

Department of Manufacturing Technology, Faculty of Innovative Design & Technology, University Sultan Zainal Abidin, 21030, Kuala Terengganu, Malaysia.

School of Mechanical Engineering, Engineering Campus, Universiti Sains Malaysia, 14300, Nibong Tebal, Pulau Pinang, Malaysia; Department of Research and Development, Azarin Kar Ind. Co., Industrial Park 1, Kerman, Iran.

出版信息

Mater Sci Eng C Mater Biol Appl. 2020 Feb;107:110304. doi: 10.1016/j.msec.2019.110304. Epub 2019 Oct 16.

Abstract

Surgical site infection associated with surgical instruments has always been a factor in delaying post-operative recovery of patients. The evolution in surface modification of surgical instruments can be a potential choice to overcome the nosocomial infection mainly caused by bacterial populations such as Staphylococcus aureus, Pseudomonas aeruginosa, and Escherichia coli. A study was, therefore, conducted characterising the morphology, hydrophobicity, adhesion strength, phase, Nano-hardness, surface chemistry, antimicrobial and biocompatibility of SS 316L steel deposited with a Nano-composite layer of Silver (Ag) and Tantalum oxide (TaO) using physical vapour deposition magnetron sputtering. The adhesion strength of Ag/AgTaO coating on SS 316L and treated at 250-850 °C of thermal treatment was evaluated using micro-scratch. The Ag/Ag-TaO-400 °C was shown a 154% improvement in adhesion strength on SS 316L when compared with as-sputtered layer or Ag/Ag-TaO-250, 550, 700 and 850 °C. The FESEM, XPS, and XRD indicated the segregation of Ag on the surface of SS 316L after the crystallization. Wettability and Nano-indentation tests demonstrated an increase in hydrophobicity (77.3 ± 0.3°) and Nano-hardness (1.12 ± 0.43 GPa) when compared with as-sputtered layer, after the 400 °C of thermal treatment. The antibacterial performance on Ag/Ag-TaO-400 °C indicated a significant zone of inhibition to Staphylococcus aureus (A-axis: 16.33 ± 0.58 mm; B-axis: 25.67 ± 0.58 mm, p < 0.01) and Escherichia coli (A-axis: 16.33 ± 1.15 mm; B-axis: 26.00 ± 0.00 mm, p < 0.01) when compared with SS 316L or Ag/Ag-TaO-700 °C, which showed no inhibition. The biocompatibility tests on Ag/Ag-TaO-400 °C demonstrated an excellent in cell attachment, F-actin protein expression and proliferation/viability of bone marrow derived mesenchymal stromal on day 14 when compared with uncoated or Ag/Ag-TaO-700 °C. This study shows that the Ag segregation process, hydrophobicity, adhesion strength, crystallization, and hardness progressively improved after the annealing up to 400 °C.

摘要

手术器械相关的手术部位感染一直是影响患者术后恢复的因素。通过对手术器械进行表面改性处理,可以选择潜在的方法来克服主要由金黄色葡萄球菌、铜绿假单胞菌和大肠杆菌等细菌引起的医院感染。因此,本研究采用物理气相沉积磁控溅射法在 SS316L 钢上沉积银(Ag)和氧化钽(TaO)的纳米复合层,对其形貌、疏水性、结合强度、相、纳米硬度、表面化学、抗菌和生物相容性进行了表征。采用微划痕法评价了 SS316L 上 Ag/AgTaO 涂层在 250-850°C 热处理条件下的结合强度。与未溅射层或 Ag/Ag-TaO-250、550、700 和 850°C 相比,Ag/Ag-TaO-400°C 处理后的 SS316L 涂层的结合强度提高了 154%。FESEM、XPS 和 XRD 表明,结晶后 Ag 在 SS316L 表面发生偏析。与未溅射层相比,接触角和纳米压痕测试表明,经 400°C 热处理后,疏水性(77.3±0.3°)和纳米硬度(1.12±0.43GPa)均有所提高。Ag/Ag-TaO-400°C 的抗菌性能表明,其对金黄色葡萄球菌(A 轴:16.33±0.58mm;B 轴:25.67±0.58mm,p<0.01)和大肠杆菌(A 轴:16.33±1.15mm;B 轴:26.00±0.00mm,p<0.01)的抑菌圈明显大于 SS316L 或 Ag/Ag-TaO-700°C,而后者则没有抑菌作用。Ag/Ag-TaO-400°C 的细胞相容性试验表明,与未涂层或 Ag/Ag-TaO-700°C 相比,骨髓间充质基质细胞在第 14 天的细胞黏附、F-肌动蛋白蛋白表达和增殖/活力方面表现出优异的性能。本研究表明,Ag 偏析、疏水性、结合强度、结晶和硬度在退火至 400°C 后逐渐提高。

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