Department of Mechanical Engineering, Indian Institute of Technology Patna, Patna-801103, India.
Department of Manufacturing Science and Engineering, Budapest University of Technology and Economics, H-1111 Budapest, Hungary.
Sensors (Basel). 2020 Feb 7;20(3):885. doi: 10.3390/s20030885.
The prevalence of micro-holes is widespread in mechanical, electronic, optical, ornaments, micro-fluidic devices, etc. However, monitoring and detection tool wear and tool breakage are imperative to achieve improved hole quality and high productivity in micro-drilling. The various multi-sensor signals are used to monitor the condition of the tool. In this work, the vibration signals and cutting force signals have been applied individually as well as in combination to determine their effectiveness for tool-condition monitoring applications. Moreover, they have been used to determine the best strategies for tool-condition monitoring by prediction of hole quality during micro-drilling operations with 0.4 mm micro-drills. Furthermore, this work also developed an adaptive neuro fuzzy inference system (ANFIS) model using different time domains and wavelet packet features of these sensor signals for the prediction of the hole quality. The best prediction of hole quality was obtained by a combination of different sensor features in wavelet domain of vibration signal. The model's predicted results were found to exert a good agreement with the experimental results.
微孔的存在在机械、电子、光学、饰品、微流道装置等领域非常普遍。然而,为了实现微钻孔中孔质量的提高和高生产效率,监测和检测刀具磨损和刀具破损是必不可少的。各种多传感器信号被用于监测刀具的状态。在这项工作中,振动信号和切削力信号分别单独使用,也结合使用,以确定它们在刀具状态监测应用中的有效性。此外,它们还被用于通过使用 0.4mm 微钻头在微钻孔操作过程中预测孔质量,来确定最佳的刀具状态监测策略。此外,这项工作还使用这些传感器信号的不同时域和小波包特征开发了一个自适应神经模糊推理系统(ANFIS)模型,用于预测孔质量。通过振动信号小波域中不同传感器特征的组合,获得了最佳的孔质量预测。模型的预测结果与实验结果吻合较好。