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钢板激光搭接焊接工艺分析

Steel Sheets Laser Lap Joint Welding-Process Analysis.

作者信息

Danielewski Hubert, Skrzypczyk Andrzej

机构信息

Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Al. 1000-lecia P.P. 7, 25-314 Kielce, Poland.

出版信息

Materials (Basel). 2020 May 14;13(10):2258. doi: 10.3390/ma13102258.

DOI:10.3390/ma13102258
PMID:32422982
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC7287657/
Abstract

This article presents the results of steel-sheet lap-joint-welding using laser beam radiation. The use of a laser beam and keyhole effect for deep material penetration in lap joint welding was presented. Thermodynamic mechanism of laser welding is related to material properties and process parameters. Estimation of welding parameters and joint properties' analysis was performed through numerical simulation. The article presents a possibility of modeling laser lap-joint welding by using Simufact Welding software based on Marc solver and thermo-mechanical solution. Numerical calculation was performed for surface and conical volumetric heat sources simulating laser absorption and keyhole effect during steel sheet welding. Thermo-mechanical results of fusion zone (FZ), heat-affected zone (HAZ) and phase transformations calculated in numerical simulation were analyzed. The welding parameters for partial sealed joint penetration dedicated for gas piping installations were estimated from the numerical analysis. Low-carbon constructional steel was used for numerical and experimental analyses. A trial joint based on the estimated parameters was prepared by using a CO laser. Numerical and experimental results in the form of hardness distributions and weld geometry were compared. Metallographic analysis of the obtained weld was presented, including crystallographic structures and inclusions in the cross section of the joint.

摘要

本文介绍了使用激光束辐射进行钢板搭接焊接的结果。阐述了在搭接接头焊接中利用激光束和小孔效应实现材料深度熔透的情况。激光焊接的热力学机制与材料特性和工艺参数有关。通过数值模拟对焊接参数进行了估算,并对接头性能进行了分析。本文提出了使用基于Marc求解器和热机械解决方案的Simufact Welding软件对激光搭接焊接进行建模的可能性。针对模拟钢板焊接过程中激光吸收和小孔效应的表面和锥形体积热源进行了数值计算。对数值模拟中计算得到的熔合区(FZ)、热影响区(HAZ)的热机械结果以及相变进行了分析。根据数值分析估算了用于燃气管道安装的部分密封接头熔深的焊接参数。采用低碳建筑用钢进行数值和实验分析。基于估算参数,使用CO激光器制备了一个试验接头。比较了硬度分布和焊缝几何形状形式的数值和实验结果。对所获得焊缝进行了金相分析,包括接头横截面中的晶体结构和夹杂物。

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2
Experimental and Numerical Assessment of Temperature Field and Analysis of Microstructure and Mechanical Properties of Low Power Laser Annealed Welded Joints.低功率激光退火焊接接头温度场的实验与数值评估及微观结构与力学性能分析
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3
Microstructure and Mechanical Properties of Narrow Gap Laser-Arc Hybrid Welded 40 mm Thick Mild Steel.
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4
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Materials (Basel). 2020 Dec 20;13(24):5819. doi: 10.3390/ma13245819.
5
Experiments and Numerical Simulations of the Annealing Temperature Influence on the Residual Stresses Level in S700MC Steel Welded Elements.退火温度对S700MC钢焊接件残余应力水平影响的实验与数值模拟
Materials (Basel). 2020 Nov 22;13(22):5289. doi: 10.3390/ma13225289.
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Heat Source Models in Numerical Simulations of Laser Welding.激光焊接数值模拟中的热源模型
Materials (Basel). 2020 Jun 10;13(11):2653. doi: 10.3390/ma13112653.
40毫米厚低碳钢窄间隙激光电弧复合焊接头的微观组织与力学性能
Materials (Basel). 2017 Jan 26;10(2):106. doi: 10.3390/ma10020106.