College of Food Science and Engineering, Gansu Agricultural University, Lanzhou, China.
Laboratory of Agricultural & Food Biomechanics, Institute of Biophysics, College of Science, Northwest A&F University, Yangling, Shaanxi, China.
J Food Sci. 2021 Jun;86(6):2525-2538. doi: 10.1111/1750-3841.15769. Epub 2021 May 30.
In this study, the feasibility of preparing oxhide gelatin from cowhide scrap by high pressure assisted-liquid extraction was verified. Different processing conditions, including high pressure time (15 to 25 min), pressure (250 to 350 MPa), and liquid-to-solid ratio (1:3 to 1:5), were optimized through response surface methodology. Under the optimum manufacturing conditions, when the high-pressure processing (HPP) time was 22 min, the pressure was 289 MPa, and the liquid-to-solid ratio was 1:4, the highest extraction yield (36%) and gel strength (224 g) were achieved. Based on DSC, XRD, FTIR, SEM, gelling and melting temperatures, HPP led to the structural modification of the gelatinized collagen, which enhanced the rearrangement of the gel structure during the gelation process and made it have better gelling properties. In addition, compared with the commercial sample, they do not differ significantly in the relaxation time and peak area of prepared oxhide gelatin. These findings provide new insights into the practicability of HPP during the preparation of oxhide gelatin, which can noticeably reduce the processing time and be applied to industrial production. PRACTICAL APPLICATION: Compared with traditional processing, a high pressure-assisted extraction process can noticeably reduce the processing time while producing cowhide gelation with similar physicochemical and functional properties. Meanwhile, high pressure processing (HPP) led to the structural destruction of the cowhide and gelatinized collagen, which enhanced the rearrangement of the gelatin structure during the gelation process and made it have better gelling properties. Importantly, high pressure-assisted extraction can facilitate the use of a low-cost raw material and improve the preparation efficiency of oxhide gelatin, which shows great potential in large-scale and efficient industrial production and the quality control of oxhide gelatin.
本研究验证了通过高压辅助液提取从牛皮废料中制备牛皮明胶的可行性。通过响应面法优化了不同的加工条件,包括高压时间(15-25 分钟)、压力(250-350 MPa)和液固比(1:3-1:5)。在最佳制造条件下,当高压处理(HPP)时间为 22 分钟、压力为 289 MPa、液固比为 1:4 时,提取率(36%)和凝胶强度(224 g)最高。基于 DSC、XRD、FTIR、SEM、凝胶和熔融温度,HPP 导致明胶化胶原蛋白的结构修饰,增强了凝胶化过程中凝胶结构的重排,使其具有更好的凝胶性能。此外,与商业样品相比,制备的牛皮明胶的弛豫时间和峰面积没有显著差异。这些发现为高压在牛皮明胶制备中的实用性提供了新的见解,可明显缩短加工时间,适用于工业生产。实际应用:与传统加工相比,高压辅助提取工艺可以明显缩短加工时间,同时生产出具有相似物理化学和功能特性的牛皮凝胶。同时,高压处理(HPP)导致牛皮和明胶化胶原蛋白的结构破坏,增强了凝胶化过程中明胶结构的重排,使其具有更好的凝胶性能。重要的是,高压辅助提取可以促进使用低成本原料并提高牛皮明胶的制备效率,这在大规模高效工业生产和牛皮明胶的质量控制方面具有很大的潜力。