Hou Shuai, Cai Zhihai, Zhu Youli, Zhao Qizhi, Chen Yong, Gao Han, Wang Hongbo, Li Jing
State Key Laboratory of NBC Protection for Civilian, Institute of Chemical Defense, Academy of Military Sciences, Zhijiang 443200, China.
National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China.
Materials (Basel). 2021 Jun 25;14(13):3538. doi: 10.3390/ma14133538.
A modified J-integral calculation method is adopted to fix the problem of the quantitative evaluation of the crack propagation of shot-peened structures. Considering the residual stress, residual strain, and residual strain energy, the effect of shot peening on the J-integral parameters of semi-elliptic surface crack fronts is quantitatively calculated and a method is provided for the performance evaluation of the shot peening layer. First, the shot peening process is simulated, then the fatigue crack is generated by changing the constraint condition and a far-field load is applied to calculate the J-integral parameters, crack propagation rate, and crack kinking angle. The effects of different crack depths and shot velocities on the fracture parameters are analyzed. The results show that the reduction in the J-integral value after shot peening decreases with the increase in the crack depth when the shot velocity is a certain value, which indicates that shot peening is more beneficial for suppressing the fatigue crack propagation. When the crack depth is greater than the depth of the compressive stress layer, shot peening accelerates the crack propagation. The reduction in the J-integral value decreases with the increase in shot velocity when the crack depth is a certain value; therefore, increasing shot velocity is more beneficial for retarding fatigue crack propagation.
采用一种改进的J积分计算方法来解决喷丸强化结构裂纹扩展定量评估的问题。考虑残余应力、残余应变和残余应变能,定量计算了喷丸强化对半椭圆形表面裂纹前沿J积分参数的影响,并提供了一种喷丸强化层性能评估方法。首先,模拟喷丸强化过程,然后通过改变约束条件产生疲劳裂纹并施加远场载荷来计算J积分参数、裂纹扩展速率和裂纹弯折角。分析了不同裂纹深度和喷丸速度对断裂参数的影响。结果表明,当喷丸速度一定时,喷丸后J积分值的减小量随裂纹深度的增加而减小,这表明喷丸强化对抑制疲劳裂纹扩展更有利。当裂纹深度大于压缩应力层深度时,喷丸强化会加速裂纹扩展。当裂纹深度一定时,J积分值的减小量随喷丸速度的增加而减小;因此,提高喷丸速度更有利于延缓疲劳裂纹扩展。