Hua Xia, Zhang ChenHui, Han Jian, Xu Yong
Key Laboratory of Forestry Genetics & Biotechnology (Nanjing Forestry University), Ministry of Education, Nanjing, 210037, People's Republic of China.
Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering, Nanjing Forestry University, No. 159 Longpan Road, Nanjing, 210037, People's Republic of China.
Biotechnol Biofuels Bioprod. 2022 Jun 30;15(1):73. doi: 10.1186/s13068-022-02171-5.
Hydroxyl acid is an important platform chemical that covers many industrial applications due to its dual functional modules. At present, the traditional technology for hydroxyl acid production mainly adopts the petroleum route with benzene, cyclohexane, butadiene and other non-renewable resources as raw materials which violates the development law of green chemistry. Conversely, it is well-known that biotechnology and bioengineering techniques possess several advantages over chemical methods, such as moderate reaction conditions, high chemical selectivity, and environmental-friendly. However, compared with chemical engineering, there are still some major obstacles in the industrial application of biotechnology. The critical issue of the competitiveness between bioengineering and chemical engineering is products titer and volume productivity. Therefore, based on the importance of hydroxyl acids in many fields, exploring a clean, practical and environmental-friendly preparation process of the hydroxyl acids is the core purpose of this study.
To obtain high-purity hydroxyl acid, a microbiological regulation for its bioproduction by Gluconobacter oxydans was constructed. In the study, we found a critical point of chain length determine the end-products. Gluconobacter oxydans catalyzed diols with chain length ≤ 4, forming hydroxyl acids, and converting 1,5-pentylene glycol and 1,6-hexylene glycol to diacids. Based on this principle, we successfully synthesized 75.3 g/L glycolic acid, 83.2 g/L 3-hydroxypropionic acid, and 94.3 g/L 4-hydroxybutyric acid within 48 h. Furthermore, we directionally controlled the products of C5/C6 diols by adjusting pH, resulting in 102.3 g/L 5‑hydroxyvaleric acid and 48.8 g/L 6-hydroxycaproic acid instead of diacids. Combining pH regulation and cell-recycling technology in sealed-oxygen supply bioreactor, we prepared 271.4 g 5‑hydroxyvaleric acid and 129.4 g 6-hydroxycaproic acid in 6 rounds.
In this study, a green scheme of employing G. oxydans as biocatalyst for superior-quality hydroxyl acids (C2-C6) production is raised up. The proposed strategy commendably demonstrated a novel technology with simple pH regulation for high-value production of hydroxyl acids via green bioprocess developments.
羟基酸是一种重要的平台化学品,因其具有双重功能模块而涵盖许多工业应用。目前,传统的羟基酸生产技术主要采用以苯、环己烷、丁二烯等不可再生资源为原料的石油路线,这违背了绿色化学的发展规律。相反,众所周知,生物技术和生物工程技术相对于化学方法具有若干优势,如反应条件温和、化学选择性高和环境友好等。然而,与化学工程相比,生物技术在工业应用中仍存在一些主要障碍。生物工程与化学工程竞争力的关键问题在于产品滴度和体积产率。因此,基于羟基酸在许多领域的重要性,探索一种清洁、实用且环境友好的羟基酸制备工艺是本研究的核心目的。
为了获得高纯度的羟基酸,构建了氧化葡萄糖酸杆菌生物生产羟基酸的微生物调控方法。在本研究中,我们发现链长的一个关键点决定了终产物。氧化葡萄糖酸杆菌催化链长≤4的二醇生成羟基酸,并将1,5 - 戊二醇和1,6 - 己二醇转化为二酸。基于此原理,我们在48小时内成功合成了75.3 g/L的乙醇酸、83.2 g/L的3 - 羟基丙酸和94.3 g/L的4 - 羟基丁酸。此外,我们通过调节pH定向控制C5/C6二醇的产物,得到了102.3 g/L的5 - 羟基戊酸和48.8 g/L的6 - 羟基己酸,而非二酸。在密封供氧生物反应器中结合pH调节和细胞循环技术,我们在6轮反应中制备了271.4 g的5 - 羟基戊酸和129.4 g的6 - 羟基己酸。
在本研究中,提出了一种以氧化葡萄糖酸杆菌作为生物催化剂生产优质羟基酸(C2 - C6)的绿色方案。所提出的策略出色地展示了一种通过绿色生物工艺开发,利用简单的pH调节实现羟基酸高价值生产的新技术。