Li Yanpeng, Zhu Shidong, Xian Jun, Li Xuanpeng, Zhao Yuqin, Wang Shusen
School of Materials Science and Engineering, Xi'an Shiyou University, Xi'an, 710065, China.
State Key Laboratory for Performance and Structure Safety of Petroleum Tubular Goods and Equipment Materials, CNPC Tubular Goods Research Institute, Xi'an, 710077, China.
Sci Rep. 2022 Jul 12;12(1):11822. doi: 10.1038/s41598-022-16096-4.
2205 duplex stainless steel (DSS) has good corrosion resistance due to its typical duplex organization, but the increasingly harsh CO-containing oil and gas environment leads to different degrees of corrosion, especially pitting corrosion, which seriously threatens the safety and reliability of oil and gas development. In this paper, the effect of temperature on the corrosion behavior of 2205 DSS in a simulated solution containing 100 g/L Cl and saturated CO was investigated with immersion tests and electrochemical tests and combined with characterization techniques such as laser confocal microscopy and X-ray photoelectron spectroscopy. The results show that the average critical pitting temperature of 2205 DSS was 66.9 °C. When the temperature was higher than 66.9 °C, the pitting breakdown potential, passivation interval, and self-corrosion potential decreased, while the dimensional passivation current density increased, and the pitting sensitivity was enhanced. With a further increase in temperature, the capacitive arc radius of 2205 DSS decreased, the film resistance and charge transfer resistance gradually decreased, the carrier density of the donor and acceptor in the product film layer with n + p bipolar characteristics also increased and the inner layer of the film with Cr oxide content decreased, while the outer layer with Fe oxide content increased, the dissolution of the film layer increased, the stability decreased, and the number and pore size of pits increased.
2205双相不锈钢(DSS)因其典型的双相组织而具有良好的耐腐蚀性,但日益恶劣的含CO油气环境导致其发生不同程度的腐蚀,尤其是点蚀,严重威胁油气开发的安全性和可靠性。本文通过浸泡试验和电化学试验,并结合激光共聚焦显微镜和X射线光电子能谱等表征技术,研究了温度对2205 DSS在含100 g/L Cl和饱和CO的模拟溶液中腐蚀行为的影响。结果表明,2205 DSS的平均临界点蚀温度为66.9℃。当温度高于66.9℃时,点蚀击穿电位、钝化区间和自腐蚀电位降低,而维钝电流密度增大,点蚀敏感性增强。随着温度进一步升高,2205 DSS的电容弧半径减小,膜电阻和电荷转移电阻逐渐降低,具有n + p双极特性的产物膜层中施主和受主的载流子密度也增大,且膜层内层的Cr氧化物含量降低,外层的Fe氧化物含量升高,膜层溶解加剧,稳定性下降,点蚀数量和孔径增大。