Advanced Drug Delivery, Pharmaceutical Sciences, R&D, AstraZeneca, 43183 Gothenburg, Sweden.
Department of Pharmaceutical Chemistry, University of Kansas, Lawrence, KS 66047 United States.
J Pharm Sci. 2023 Feb;112(2):386-403. doi: 10.1016/j.xphs.2022.11.001. Epub 2022 Nov 16.
The remarkable impact of mRNA vaccines on mitigating disease and improving public health has been amply demonstrated during the COVID-19 pandemic. Many new mRNA-based vaccine and therapeutic candidates are in development, yet the current reality of their stability limitations requires their frozen storage. Numerous challenges remain to improve formulated mRNA stability and enable refrigerator storage, and this review provides an update on developments to tackle this multi-faceted stability challenge. We describe the chemistry underlying mRNA degradation during storage and highlight how lipid nanoparticle (LNP) formulations are a double-edged sword: while LNPs protect mRNA against enzymatic degradation, interactions with and between LNP excipients introduce additional risks for mRNA degradation. We also discuss strategies to improve mRNA stability both as a drug substance (DS) and a drug product (DP) including the (1) design of the mRNA molecule (nucleotide selection, primary and secondary structures), (2) physical state of the mRNA-LNP complexes, (3) formulation composition and purity of the components, and (4) DS and DP manufacturing processes. Finally, we summarize analytical control strategies to monitor and assure the stability of mRNA-based candidates, and advocate for an integrated analytical and formulation development approach to further improve their storage, transport, and in-use stability profiles.
mRNA 疫苗在 COVID-19 大流行期间极大地减轻了疾病负担并改善了公共卫生,其作用得到了充分证明。许多新的基于 mRNA 的疫苗和治疗候选物正在开发中,但由于其稳定性限制,目前仍需要冷冻储存。为了提高配方 mRNA 的稳定性并实现冷藏储存,仍有许多挑战需要克服,本综述提供了最新的进展,以应对这一多方面的稳定性挑战。我们描述了储存过程中 mRNA 降解的化学基础,并强调了脂质纳米颗粒(LNP)制剂的双重作用:尽管 LNP 可以保护 mRNA 免受酶降解,但与 LNP 赋形剂的相互作用为 mRNA 降解引入了额外的风险。我们还讨论了提高 mRNA 作为药物物质(DS)和药物产品(DP)稳定性的策略,包括(1)mRNA 分子的设计(核苷酸选择、一级和二级结构),(2)mRNA-LNP 复合物的物理状态,(3)配方组成和成分纯度,以及(4)DS 和 DP 制造工艺。最后,我们总结了分析控制策略,以监测和保证基于 mRNA 的候选物的稳定性,并提倡采用综合的分析和配方开发方法,以进一步改善其储存、运输和使用稳定性。
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