School of Mechanical Engineering, Liaoning Technical University, Fuxin, China.
The State Key Lab of Mining Machinery Engineering of Coal Industry, Liaoning Technical University, Fuxin, China.
PLoS One. 2023 Feb 10;18(2):e0281136. doi: 10.1371/journal.pone.0281136. eCollection 2023.
The development of intelligent and unmanned coal mining has put forward higher requirements on the service life and dynamic reliability of shearer cables. However, it is difficult to comprehensively consider the complexity of hosting conditions of coal mining working face and the dynamic characteristics of cables in different towing systems in the design and development of cables. The cables are periodized by pitch and have the same cross-sectional structure and properties. Based on the homogenization theory and volume average principle, the cable was assumed to be an orthotropic elastomer, and the tensile experimental method and finite element method were combined to calibrate the cable equivalent mechanical parameters. Based on the Absolute Node Coordinate Formulation (ANCF) method, the rigid-flexible coupled virtual prototype co-simulation model of shearer cable towing system was constructed to obtain the kinetic and kinematic parameters of each node of the cable and study the dynamic gradual change characteristics of the cable in different working areas. This research method has an important theoretical significance and engineering application value for the acquisition of dynamic characteristic parameters of shearer cables and the optimal design and dynamic reliability of cables.
智能和无人采煤的发展对采煤机电缆的使用寿命和动态可靠性提出了更高的要求。然而,在电缆的设计和开发中,很难综合考虑采煤工作面的复杂承载条件和不同牵引系统中电缆的动态特性。电缆通过节距进行分段,具有相同的横截面结构和特性。基于均匀化理论和体积平均原理,假设电缆为各向异性弹性体,并结合拉伸实验方法和有限元方法对电缆等效力学参数进行标定。基于绝对节点坐标公式(ANCF)方法,构建采煤机电缆牵引系统刚柔耦合虚拟样机协同仿真模型,获取电缆各节点的运动学和动力学参数,研究电缆在不同工作区域的动态渐变特性。该研究方法对于采煤机电缆动态特性参数的获取以及电缆的优化设计和动态可靠性具有重要的理论意义和工程应用价值。