College of Engineering and Physical Sciences, Aston University, Birmingham B4 7ET, UK.
Sensors (Basel). 2023 Feb 2;23(3):1652. doi: 10.3390/s23031652.
Remanufacturing prolongs the life cycle and increases the residual value of various end-of-life (EoL) products. As an inevitable process in remanufacturing, disassembly plays an essential role in retrieving the high-value and useable components of EoL products. To disassemble massive quantities and multi-types of EoL products, disassembly lines are introduced to improve the cost-effectiveness and efficiency of the disassembly processes. In this context, disassembly line balancing problem (DLBP) becomes a critical challenge that determines the overall performance of disassembly lines. Currently, the DLBP is mostly studied in straight disassembly lines using single-objective optimization methods, which cannot represent the actual disassembly environment. Therefore, in this paper, we extend the mathematical model of the basic DLBP to stochastic parallel complete disassembly line balancing problem (DLBP-SP). A novel simulated annealing-based hyper-heuristic algorithm (HH) is proposed for multi-objective optimization of the DLBP-SP, considering the number of workstations, working load index, and profits. The feasibility, superiority, stability, and robustness of the proposed HH algorithm are validated through computational experiments, including a set of comparison experiments and a case study of gearboxes disassembly. To the best of our knowledge, this research is the first to introduce gearboxes as a case study in DLBP which enriches the research on disassembly of industrial equipment.
再制造延长了各种报废产品(EoL)的生命周期并提高了其剩余价值。作为再制造过程中不可避免的一个环节,拆卸在回收报废产品中有价值和可用组件方面发挥着至关重要的作用。为了拆卸大量且多类型的报废产品,引入了拆卸线以提高拆卸过程的成本效益和效率。在这种情况下,拆卸线平衡问题(DLBP)成为决定拆卸线整体性能的关键挑战。目前,DLBP 主要在使用单目标优化方法的直拆卸线上进行研究,这无法反映实际的拆卸环境。因此,在本文中,我们将基本 DLBP 的数学模型扩展到随机平行完全拆卸线平衡问题(DLBP-SP)。提出了一种基于模拟退火的超启发式算法(HH),用于多目标优化 DLBP-SP,考虑了工作站数量、工作负荷指数和利润。通过计算实验验证了所提出的 HH 算法的可行性、优越性、稳定性和鲁棒性,包括一组对比实验和一个变速箱拆卸的案例研究。据我们所知,这是首次将变速箱作为 DLBP 的案例研究,丰富了工业设备拆卸的研究。