Procházka Radek, Stehlík Adam, Kotous Jakub, Salvetr Pavel, Bucki Tomasz, Stránský Ondřej, Zulić Sanin
COMTES FHT a.s., Průmyslová 995, 334 41 Dobřany, Czech Republic.
Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Al. Tysiąclecia Państwa Polskiego 7, 25 314 Kielce, Poland.
Materials (Basel). 2023 Apr 24;16(9):3327. doi: 10.3390/ma16093327.
This article deals with the effect of strain-assisted tempering (SAT) on the fatigue properties of 54SiCr6 steel used for spring steel wires in a wide variety of automotive applications, including coil springs. This steel spring wire is extremely strong, having a high elastic limit and yield point, giving the steel excellent energy accumulation and fatigue properties. This combination opens up new possibilities in helical and cylindrical coil spring design, resulting in the reduction of both size and weight. Lightweight coil springs lead to improvements in fuel consumption, stability and vehicle traction. A large plastic deformation and SAT were applied to enhance the yield point of the study material. Improvements in the static and cyclic properties of steel springs were investigated using tensile tests and 3PB fatigue tests at ambient temperature. In addition, an advanced laser shock peening (LSP) process was employed to increase the fatigue resistance of the SAT material. The results presented here show great improvements in the static and fatigue properties over commercial steel treatment. The material quality of the wires was evaluated to be insufficient for further processing with cold coiling.
本文探讨了应变辅助回火(SAT)对54SiCr6钢疲劳性能的影响,该钢用于各种汽车应用中的弹簧钢丝,包括螺旋弹簧。这种钢弹簧钢丝强度极高,具有高弹性极限和屈服点,赋予钢材优异的能量积累和疲劳性能。这种组合为螺旋和圆柱形螺旋弹簧设计开辟了新的可能性,从而减小了尺寸和重量。轻质螺旋弹簧有助于提高燃油消耗、稳定性和车辆牵引力。通过施加较大的塑性变形和SAT来提高研究材料的屈服点。在室温下使用拉伸试验和三点弯曲(3PB)疲劳试验研究了钢弹簧静态和循环性能的改善情况。此外,采用先进的激光冲击喷丸(LSP)工艺来提高SAT材料的抗疲劳性。此处给出的结果表明,与商业钢处理相比,静态和疲劳性能有了很大改善。经评估,这些钢丝的材料质量不足以进行冷卷进一步加工。