Martyushev Nikita V, Bublik Dmitriy A, Kukartsev Vladislav V, Tynchenko Vadim S, Klyuev Roman V, Tynchenko Yadviga A, Karlina Yuliya I
Department of Advanced Technologies, Tomsk Polytechnic University, 634050 Tomsk, Russia.
Department of Thermal Power Engineering, Institute of Information Technologies and Data Analysis, Irkutsk National Research Technical University, 664074 Irkutsk, Russia.
Materials (Basel). 2023 Apr 30;16(9):3490. doi: 10.3390/ma16093490.
The increase in the share of physical and technical processing methods in the arsenal of deburring technologies used in modern production is associated both with the use of difficult-to-machine materials, such as beryllium bronze and the 29 NK alloy, and with the need to solve technological problems for the production of small-sized products with hard-to-reach surfaces. The aim of the study is to improve the processes of blade processing of small-sized parts made of beryllium bronze and the 29 NK alloy to provide rational conditions for thermal pulse deburring. Surface samples were experimentally obtained after turning in different modes on a CITIZEN CINCOM K16E-VII automatic lathe equipped with an Applitec micromechanics tool. The surface quality and burr characteristics were examined using a JEOL JIB-Z4500 electron microscope and a ContourGT-K optical profilometer. The program Statistica 6 allowed processing of the results. The relationship between the parameters of the turning mode and the thickness of the root of the burrs formed on the machined surface, the limitation of which is one of the conditions for the application of the thermal pulse method, was established. The obtained empirical regression dependencies establish a rational range of cutting mode parameters, and the implementation of the formulated recommendations for setting blade modes ensures deburring by the thermal pulse method in compliance with the requirements of drawing under maximum processing performance.
现代生产中使用的去毛刺技术手段里,物理和技术加工方法所占份额的增加,既与使用难加工材料(如铍青铜和29 NK合金)有关,也与解决生产具有难以触及表面的小型产品的工艺问题的需求有关。本研究的目的是改进由铍青铜和29 NK合金制成的小型零件的叶片加工工艺,为热脉冲去毛刺提供合理条件。在配备了Applitec微机械工具的CITIZEN CINCOM K16E-VII自动车床上,以不同模式进行车削后,通过实验获得了表面样本。使用JEOL JIB-Z4500电子显微镜和ContourGT-K光学轮廓仪检查了表面质量和毛刺特征。Statistica 6程序用于处理结果。确定了车削模式参数与加工表面上形成的毛刺根部厚度之间的关系,毛刺根部厚度的限制是应用热脉冲方法的条件之一。所获得的经验回归相关性确定了切削模式参数的合理范围,按照所制定的叶片模式设置建议进行操作,可确保在最大加工性能下,依据图纸要求通过热脉冲方法进行去毛刺。