Feng Cunao, Guo Yu, Li Xiaowei, Cao Yang, Kuang Qiuxue, Zhang Minghui, Zhang Dekun
School of Material Science and Physics, China University of Mining and Technology, Xuzhou 221116, China.
Materials (Basel). 2023 Aug 23;16(17):5773. doi: 10.3390/ma16175773.
The roller is an important part of the belt conveyor used in coal transportation. Due to the harsh environment of coal mines, the rollers are in a state of high load and high friction for a long time, which causes wear failure and has a serious impact on the reliability and safety of the equipment. In order to prepare roller material with excellent bearing performance and friction performance, CF/PUE composites were prepared by pouring method with polyurethane as the matrix and carbon fiber as reinforcement. Due to the low surface activity of unmodified carbon fibers and poor bonding performance with the matrix, MoS was generated on the surface of carbon fiber by the in situ generation method in this paper. It was found that the mechanical properties of MoS/CF/PUE composites were better when the CF content was 0.3 wt%. The Shore hardness reached 92.2 HA, which is 10% higher than pure polyurethane. The tensile strength was 38.44 MPa, which is 53% higher than pure polyurethane. The elongation at break was 850%, which is 16% higher than pure polyurethane. The maximum compressive stress was 2.32 MPa, which is 42% higher than pure polyurethane. The friction coefficient was much lower than that of pure PUE composites, the friction coefficient was 0.284, which is 59% lower than pure polyurethane.
托辊是煤炭运输用带式输送机的重要部件。由于煤矿环境恶劣,托辊长期处于高负荷、高摩擦状态,导致磨损失效,对设备的可靠性和安全性产生严重影响。为制备具有优异承载性能和摩擦性能的托辊材料,以聚氨酯为基体、碳纤维为增强体,采用浇注法制备了CF/PUE复合材料。由于未改性碳纤维表面活性低,与基体的结合性能差,本文采用原位生成法在碳纤维表面生成了MoS。结果表明,当CF含量为0.3 wt%时,MoS/CF/PUE复合材料的力学性能较好。邵氏硬度达到92.2 HA,比纯聚氨酯高10%。拉伸强度为38.44 MPa,比纯聚氨酯高53%。断裂伸长率为850%,比纯聚氨酯高16%。最大压缩应力为2.32 MPa,比纯聚氨酯高42%。摩擦系数远低于纯PUE复合材料,摩擦系数为0.284,比纯聚氨酯低59%。