Prolonging broccoli shelf life through controlled release of plai essential oil using palm wood sachet as a novel absorbent material with reusable properties.

Palm wood powder derived from palm wood waste was utilized as a novel absorbent material. The investigation involved exploring its pore structure and size to achieve the controlled release of bioactive compounds from plai oil, providing protection against pathogenic bacteria and thereby extending the shelf life of broccoli. The palm wood sachet was prepared before being placed into the broccoli bag. The process to create the sachet involved freezing the palm wood at -10°C and then drying it at a temperature of 200°C. After drying, the material was ground to achieve a particle size of 20 mesh and then packaged into sachets made from wood pulp. The optimized palm wood plai oil sachet (PWPS), measuring 5 × 7 cm, with a thickness of 0.58 µm, was produced by soaking 2 g of palm powder in plai oil at a concentration of 30 µL/mL before drying and packing it inside a 5-L polyethylene plastic bag (24 × 34 cm) along with broccoli (150 g). The packages were kept at 4°C for 20 days to determine the antimicrobial activity of the PWPS and broccoli quality. PWPS significantly inhibited the growth of Escherichia coli, Salmonella Typhimurium, Staphylococcus aureus, and Listeria monocytogenes in broccoli for at least 20 days. The sachet demonstrated complete inhibition of all bacteria when reused at least two times and an 80% reduction in efficacy after three uses. Moreover, the PWPS controlled the growth of total aerobic bacteria and yeast and mold in broccoli, meeting microbiological criteria for up to 14 days. Broccoli stored with PWPS showed good quality results and contained high antioxidant value. These results demonstrate the potential application of PWPS in controlling food pathogens and spoilage microbes during storage. PRACTICAL APPLICATION: This study introduces a novel absorbent material made from palm wood powder, addressing the need for utilizing abundant waste palm wood in the food industry. The material benefits the safe transportation of vegetables from farms to markets. Its porous structure allows efficient absorption of plai oil emulsion, ensuring pathogen-free and high-quality treated broccoli. The reusable sachets benefit farmers seeking to extend the shelf life of fresh produce. This cost-effective method utilizes plai oil vapor, making it suitable for large-scale production.