Evin Emil, Tomáš Miroslav, Németh Stanislav
Department of Automotive Production, Faculty of Mechanical Engineering, Technical University of Košice, Mäsiarska 74, 040 01 Košice, Slovakia.
USSE Research and Development, U.S. Steel Košice s.r.o., Vstupný Areál U.S. Steel, 044 54 Košice, Slovakia.
Materials (Basel). 2023 Dec 30;17(1):210. doi: 10.3390/ma17010210.
The body constitutes the largest proportion of the total vehicle weight. Recently, increasing efforts have been made towards reducing its weight and improving its crashworthiness. By reducing its weight, fuel consumption will be reduced, and this will also translate into lower CO emissions. In terms of safety, vehicle body components use high strength steel which can absorb a substantial amount of impact energy. The present study pays attention to DP 600 and TRIP 400/700 stress-strain characteristics at quasi-static strain rates. The stress-strain characteristics of absorption capacity, stiffness, and deformation resistance force were investigated experimentally by tensile tests, three-point bending tests, and numerical simulations. The results indicate the potential for increasing the absorption capacity, stiffness, and deformation resistance force of the vehicle body's deformable steel components. The present study verified the possibility of replacing physical testing with numerical simulation. A reasonably satisfactory agreement between the experimentally determined stress-strain characteristics and the numerical simulation was achieved, which can reduce the development time of deformable vehicle body components, reduce costs and optimize the selection of materials. The results extend the state of knowledge on the deformation characteristics of high-strength materials and contribute to the optimization of body components in terms of passive safety and weight.
车身在整车重量中占比最大。近年来,人们在减轻车身重量和提高其防撞性能方面付出了越来越多的努力。通过减轻车身重量,可以降低燃油消耗,这也将转化为更低的一氧化碳排放。在安全方面,车身部件采用高强度钢,能够吸收大量的冲击能量。本研究关注双相钢600(DP 600)和相变诱发塑性钢400/700(TRIP 400/700)在准静态应变速率下的应力应变特性。通过拉伸试验、三点弯曲试验和数值模拟,对吸收能力、刚度和抗变形力的应力应变特性进行了实验研究。结果表明,车身可变形钢部件的吸收能力、刚度和抗变形力有提高的潜力。本研究验证了用数值模拟代替物理测试的可能性。实验测定的应力应变特性与数值模拟之间达成了合理满意的一致性,这可以减少可变形车身部件的开发时间、降低成本并优化材料选择。研究结果扩展了对高强度材料变形特性的认识,并有助于在被动安全和重量方面优化车身部件。