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从单细胞克隆到高产流感病毒生产——在疫苗工艺开发中应用先进技术

From single-cell cloning to high-yield influenza virus production - implementing advanced technologies in vaccine process development.

作者信息

Zinnecker Tilia, Badri Najd, Araujo Diogo, Thiele Kristin, Reichl Udo, Genzel Yvonne

机构信息

Max Planck Institute for Dynamics of Complex Technical Systems Magdeburg Germany.

Sartorius Stedim Cellca GmbH Ulm Germany.

出版信息

Eng Life Sci. 2024 Feb 18;24(4):2300245. doi: 10.1002/elsc.202300245. eCollection 2024 Apr.

Abstract

Innovations in viral vaccine manufacturing are crucial for pandemic preparedness and to meet ever-rising global demands. For influenza, however, production still mainly relies on technologies established decades ago. Although modern production shifts from egg-based towards cell culture technologies, the full potential has not yet been fully exploited. Here, we evaluate whether implementation of state-of-the-art technologies for cell culture-based recombinant protein production are capable to challenge outdated approaches in viral vaccine process development. For this, a fully automated single-cell cloning strategy was established to generate monoclonal suspension Madin-Darby canine kidney (MDCK) cells. Among selected cell clones, we could observe distinct metabolic and growth characteristics, with C59 reaching a maximum viable cell concentration of 17.3 × 10 cells/mL and low doubling times in batch mode. Screening for virus production using a panel of human vaccine-relevant influenza A and B viruses in an ambr15 system revealed high titers with yields competing or even outperforming available MDCK cell lines. With C113, we achieved cell-specific virus yields of up to 25,000 virions/cell, making this cell clone highly attractive for vaccine production. Finally, we confirmed process performance at a 50-fold higher working volume. In summary, we present a scalable and powerful approach for accelerated development of high-yield influenza virus production in chemically defined medium starting from a single cell.

摘要

病毒疫苗生产的创新对于大流行防范和满足不断增长的全球需求至关重要。然而,对于流感疫苗而言,生产仍主要依赖于数十年前建立的技术。尽管现代生产已从基于鸡蛋的技术转向细胞培养技术,但其全部潜力尚未得到充分开发。在此,我们评估基于细胞培养的重组蛋白生产的先进技术的实施是否能够挑战病毒疫苗工艺开发中的过时方法。为此,我们建立了一种全自动单细胞克隆策略,以生成单克隆悬浮的马-达二氏犬肾(MDCK)细胞。在选定的细胞克隆中,我们观察到了不同的代谢和生长特性,其中C59在分批模式下达到了17.3×10个细胞/毫升的最大活细胞浓度,且倍增时间较短。在ambr15系统中使用一组与人类疫苗相关的甲型和乙型流感病毒进行病毒生产筛选,结果显示其滴度很高,产量与现有的MDCK细胞系相当甚至更高。对于C113,我们实现了高达25,000个病毒粒子/细胞的细胞特异性病毒产量,这使得该细胞克隆对疫苗生产极具吸引力。最后,我们在高50倍的工作体积下确认了工艺性能。总之,我们提出了一种可扩展且强大的方法,用于在化学成分确定的培养基中从单个细胞加速开发高产流感病毒生产工艺。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/01dd/10991716/76a756ea4e8c/ELSC-24-2300245-g002.jpg

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