Siddig Osama, Elkatatny Salaheldin, Alafnan Saad
Department of Petroleum Engineering, King Fahd University of Petroleum and Minerals, 31261, Dhahran, Saudi Arabia.
Sci Rep. 2024 May 24;14(1):11857. doi: 10.1038/s41598-024-62746-0.
In drilling operations, the formation of a filter cake is crucial for well stability, but its removal post-drilling is essential to restore rock formation productivity. This study focuses on hematite-based filter cakes and investigates factors influencing their solubility and removal, addressing a significant knowledge gap in the field. The research methodology involves examining the effects of various factors, including types and concentrations of reducing agents, temperature, particle size, and treatment duration, on the dissolution process. Notably, Nuclear Magnetic Resonance (NMR) tests are employed to assess the treatment's impact on core porosity. Among the diverse reducing agents examined, ferrous chloride emerges as the optimal choice for effectively enhancing hematite solubility. Particularly, a composite solution of ferrous chloride (10 wt.%) and hydrochloric acid (6 wt.%), was highly efficient demonstrated by exhibiting rapid solubilization of hematite filter cakes. A removal efficiency of approximately 99%, with a parallel enhancement in core permeability was achieved. NMR tests reveal the treatment's success in reinstating the porosity system, which had undergone reduction due to drilling fluid particles. Crucially, the solution exhibits a considerably lower corrosion rate than concentrated hydrochloric acid, highlighting its potential to mitigate environmental concerns while ensuring efficient filter cake removal. The findings of this research provide valuable insights into optimizing post-drilling operations, balancing environmental sustainability and operational efficiency. The identified composite solution offers a promising approach to efficient filter cake removal while mitigating environmental concerns associated with corrosion. Overall, this study contributes to advancing the understanding and practice of well productivity enhancement in the oil and gas industry.
在钻井作业中,滤饼的形成对井的稳定性至关重要,但钻井后去除滤饼对于恢复岩层产能至关重要。本研究聚焦于基于赤铁矿的滤饼,调查影响其溶解性和去除的因素,填补该领域的重大知识空白。研究方法包括考察各种因素的影响,如还原剂的类型和浓度、温度、粒径和处理时间对溶解过程的影响。值得注意的是,采用核磁共振(NMR)测试来评估处理对岩心孔隙度的影响。在所考察的多种还原剂中,氯化亚铁是有效提高赤铁矿溶解度的最佳选择。特别是,氯化亚铁(10重量%)和盐酸(6重量%)的复合溶液表现出高效性,能快速溶解赤铁矿滤饼。实现了约99%的去除效率,同时岩心渗透率也得到了提高。核磁共振测试表明,该处理成功恢复了因钻井液颗粒而降低的孔隙度系统。至关重要的是,该溶液的腐蚀速率远低于浓盐酸,凸显了其在确保高效去除滤饼的同时减轻环境问题的潜力。本研究结果为优化钻井后作业提供了宝贵见解,平衡了环境可持续性和作业效率。所确定的复合溶液为高效去除滤饼提供了一种有前景的方法,同时减轻了与腐蚀相关的环境问题。总体而言,本研究有助于增进对石油和天然气行业提高油井产能的理解和实践。