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理解钻孔参数对纤维增强聚合物结构孔质量的影响。

Understanding the Effect of Drilling Parameters on Hole Quality of Fiber-Reinforced Polymer Structures.

作者信息

Biruk-Urban Katarzyna, Bere Paul, Udroiu Razvan, Józwik Jerzy, Beer-Lech Karolina

机构信息

Department of Production Engineering, Mechanical Engineering Faculty, Lublin University of Technology, 20-618 Lublin, Poland.

Department of Manufacturing Engineering, Faculty of Industrial Engineering, Robotics and Production Management, Technical University of Cluj-Napoca, Memorandului 28, 400114 Cluj-Napoca, Romania.

出版信息

Polymers (Basel). 2024 Aug 21;16(16):2370. doi: 10.3390/polym16162370.

DOI:10.3390/polym16162370
PMID:39204590
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11359753/
Abstract

Hole quality in composite materials is gaining interest in aerospace, automotive, and marine industries, especially for structural applications. This paper aims to investigate the quality of holes performed without a backup plate, in thin plates of glass fiber-reinforced polymer (GFRP). The samples were manufactured by two different technologies: vacuum bagging and an innovative method named vacuum mold pressing. Three experiments were designed choosing the control factors that affect the maximum cutting force, delamination factor, and surface roughness of drilled holes in composite materials based on twill fabric layers. Quality analysis of the hole features was performed by microscopy investigations. The effects of the main factors on the targets are investigated using the statistical design of experiments, considering control factors, such as support opening width, weight fraction (wf), feed per tooth, and hole area. The results showed that the feed per tooth and hole area had a more significant influence on the delamination factors and surface roughness (Sa). The best quality of the holes drilled in twill-based GFRP was achieved for a lower feed rate of 0.04 mm/tooth and used a support opening width of 55 mm.

摘要

复合材料中的孔质量在航空航天、汽车和船舶工业中越来越受到关注，特别是在结构应用方面。本文旨在研究在无垫板情况下，对玻璃纤维增强聚合物（GFRP）薄板进行钻孔的质量。样品采用两种不同技术制造：真空袋成型法和一种名为真空模压的创新方法。基于斜纹织物层，选择影响复合材料钻孔最大切削力、分层因子和表面粗糙度的控制因素，设计了三个实验。通过显微镜检查对孔特征进行质量分析。利用实验的统计设计，考虑支撑开口宽度、重量分数（wf）、每齿进给量和孔面积等控制因素，研究了主要因素对目标的影响。结果表明，每齿进给量和孔面积对分层因子和表面粗糙度（Sa）有更显著的影响。对于基于斜纹的GFRP钻孔，当进给速率为0.04 mm/齿且支撑开口宽度为55 mm时，可获得最佳的孔质量。

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