Khan Muhammad Bilal, L'Orange Christian, Lim Cheongha, Kwon Deokhyeon, Yalin Azer P
Department of Mechanical Engineering, Colorado State University, Fort Collins, CO 80525, USA.
Pyeongtaek Infra Analysis Group, Infra Analysis Team, Samsung Electronics, Pyeongtaek-si 17786, Republic of Korea.
Sensors (Basel). 2024 Aug 29;24(17):5611. doi: 10.3390/s24175611.
The present study addresses advanced monitoring techniques for particles and airborne molecular contaminants (AMCs) in cleanroom environments, which are crucial for ensuring the integrity of semiconductor manufacturing processes. We focus on quantifying particle levels and a representative AMC, hydrogen chloride (HCl), having known detrimental effects on equipment longevity, product yield, and human health. We have developed a compact laser sensor based on open-path cavity ring-down spectroscopy (CRDS) using a 1742 nm near-infrared diode laser source. The sensor enables the high-sensitivity detection of HCl through absorption by the 2-0 vibrational band with an Allan deviation of 0.15 parts per billion (ppb) over 15 min. For quantifying particle number concentrations, we examine various detection methods based on statistical analyses of Mie scattering-induced ring-down time fluctuations. We find that the ring-down distributions' 3rd and 4th standard moments allow particle detection at densities as low as ~10 m (diameter > 1 μm). These findings provide a basis for the future development of compact cleanroom monitoring instrumentation for wafer-level monitoring for both AMC and particles, including mobile platforms.
本研究探讨了洁净室环境中颗粒和空气传播分子污染物(AMC)的先进监测技术,这对于确保半导体制造工艺的完整性至关重要。我们专注于量化颗粒水平以及一种具有代表性的AMC——氯化氢(HCl),它对设备寿命、产品产量和人类健康具有已知的有害影响。我们使用1742纳米近红外二极管激光源,开发了一种基于开放路径腔衰荡光谱(CRDS)的紧凑型激光传感器。该传感器能够通过2 - 0振动带的吸收实现对HCl的高灵敏度检测,在15分钟内的阿伦偏差为十亿分之0.15(ppb)。为了量化颗粒数浓度,我们基于对米氏散射引起的衰荡时间波动的统计分析研究了各种检测方法。我们发现,衰荡分布的第三和第四标准矩允许在低至约10立方米(直径> 1微米)的密度下检测颗粒。这些发现为未来开发用于晶圆级AMC和颗粒监测的紧凑型洁净室监测仪器(包括移动平台)提供了基础。