Synthesis and characterization of non-ionic flame-retardant waterborne polyurethane.

Waterborne polyurethane (WPU) offers many advantages and is widely used in coatings, leathers, adhesives, biomaterials, and other consumer products. However, WPU is highly flammable. Many reactive flame retardants have been developed, but their char formation efficiency is still unsatisfactory, and the melt dripping during combustion has not been effectively suppressed. In this paper, a novel phosphorus-containing flame retardant with dihydroxy groups, (6-((4-hydroxyphenyl)((4-hydroxyphenyl)amino)methyl) dibenzo[,][1,2]oxaphosphinine 6-oxide) (PHAD), was successfully synthesized and incorporated into WPU molecular chain as a chain extender, thereby synthesizing a series of non-ionic flame-retardant waterborne polyurethane (NFRWPU) emulsions. The chemical structure of NFRWPU was successfully characterized by Fourier transform infrared spectroscopy and nuclear magnetic resonance. With the help of a thermogravimetric analyzer, scanning electron microscope and other instruments, some key performance parameters of NFRWPU in applications were investigated, including: physical, mechanical, and thermal stability and flammability. Some important experimental results include: both the particle size and viscosity of the emulsion increase gradually with increasing PHAD content, and when the PHAD content reaches 12%, the average particle size of emulsion increases to 106.6 nm with a viscosity of 89 mPa s; with the addition of PHAD, the tensile strength of NFRWPU initially increased and then decreased, while the elongation at break showed a continuous downward trend. The maximum tensile strength reached 22.63 MPa, and the minimum elongation at break dropped to 1060%; the addition of PHAD improved the thermal stability and flame retardancy of the film, with the highest limiting oxygen index value reaching 25.6% and the maximum carbon residue increasing to 6.5%. All these results indicate that NFRWPU is a promising flame retardant WPU considering the comprehensive performance.