Meng Rong Hua, Wang Zan Yang, Zeng Wen Hui, Guan Feng, Lei Ding Kun, Wu Zheng Jia, Deng Shao Hua
Hubei Key Laboratory of Hydroelectric Machinery Design & Maintenance, China Three Gorges University, Yichang, Hubei, China.
Intelligent Manufacturing Innovation Technology Center, China Three Gorges University, Yichang, Hubei, China.
Sci Rep. 2024 Nov 20;14(1):28704. doi: 10.1038/s41598-024-79555-0.
The welding workshop of metal structural parts is highly energy-consuming. To meet the national low-carbon green demand, this paper focus on the welding workshop scheduling problem in production process with considering the carbon footprints such as equipment energy consumption, welding material consumption and shielding gas consumption. Firstly, a bi-objective low-carbon welding scheduling mathematical model is established with minimizing makespan and carbon emission. Then, an improved Grey Wolf Optimizer (IGWO) with three strategies is designed to solve this multi-objective problem. The grey wolf multi-wandering strategy (first) is proposed to enhance the population diversity. The grey wolf coordinated hunting strategy (second) based on dynamic weights is introduced to improve the convergence of IGWO. A local optimization strategy(third) is designed to improve the post-optimal search performance by adjusting the machine assignment based on the critical path. A welding workshop green scheduling case is designed to verify the model and algorithm proposed in this paper. The minimum completion time and carbon emissions obtained by the IGWO algorithm are 842.14 and 3.85E + 05, respectively. This result is better than that obtained by NSGA-II and GWO.The results show that the model effectively reduce the carbon emissions of the workshop, and the algorithm can effectively solve the model.
金属结构件焊接车间能耗高。为满足国家低碳绿色需求,本文考虑设备能耗、焊接材料消耗和保护气体消耗等碳足迹,聚焦生产过程中的焊接车间调度问题。首先,建立了以最小化完工时间和碳排放为目标的双目标低碳焊接调度数学模型。然后,设计了一种具有三种策略的改进灰狼优化算法(IGWO)来解决这个多目标问题。提出灰狼多徘徊策略(第一种)以增强种群多样性。引入基于动态权重的灰狼协同狩猎策略(第二种)以提高IGWO的收敛性。设计了一种局部优化策略(第三种),通过基于关键路径调整机器分配来提高最优后搜索性能。设计了一个焊接车间绿色调度案例来验证本文提出的模型和算法。IGWO算法得到的最小完工时间和碳排放量分别为842.14和3.85E + 05。该结果优于NSGA-II和GWO算法得到的结果。结果表明,该模型有效降低了车间的碳排放量,算法能够有效求解该模型。