Jia Chong, Zhang Yan, Zhou Ying, Zhang Yuting, Hu Wenjing, Han Shuguang
College of Materials Science and Engineering, Nanjing Forestry University, Nanjing 210037, China.
College of Materials Science and Engineering, Nanjing Forestry University, Nanjing 210037, China.
Int J Biol Macromol. 2025 Jan;285:138296. doi: 10.1016/j.ijbiomac.2024.138296. Epub 2024 Dec 3.
The development of tannins adhesives with high performance and eco-friendly properties is crucial for addressing the dependence of traditional formaldehyde-based wood adhesives on petrochemical resources and the harm of formaldehyde emission. However, conventional methods for preparing tannins adhesives generally involve the use of tannins with high mean degree of polymerization (mDP) and formaldehyde, resulting in poor bonding properties and formaldehyde emission, hindering their industrial application. Herein, the larch tannins (LT) were degraded by photocatalytic degradation to obtain tannins with different mDP, and the tannins glyoxal (G) adhesives were synthesized with different mass ratios of G to LT, then used to prepare plywood with poplar veneer. The effect of different mDP and different mass ratios of G to LT on the properties of adhesives such as viscosity, curing time, shear strength, formaldehyde emission, water insoluble rate, humidity absorption rate and thermal properties were explored. The findings indicated that photocatalysis could lead to regular degradation of LT, and the different mDP of the LT could be obtained by adjusting the photocatalytic degradation time in a certain time range (1-6 h). When the mass ratio of G to LT6 (the LT with the maximum formaldehyde reactivity and mDP 3.71after 6 h of photocatalytic degradation) was 10 %, the LT6-10 %G adhesives imparted to the plywood with excellent bonding strength and water resistance under the hot-pressing temperature 140 °C. The dry shear strength, 3 h hot water shear strength (63 °C) and 3 h boiling water shear strength were as high as 1.83, 1.12, and 0.83 MPa. Its superior bonding performance exceeded the requirements of the Chinese national standard (GB/T9846-2015, ≥0.70 MPa). The formaldehyde emission was 0.12 mg/L, lower than poplar veneer (0.23 mg/L). LT6-10 %G adhesives sufficiently to be considered as a substitute for the formaldehyde-based wood adhesives currently in use.
开发具有高性能和环保特性的单宁胶粘剂对于解决传统甲醛基木材胶粘剂对石化资源的依赖以及甲醛排放的危害至关重要。然而,制备单宁胶粘剂的传统方法通常涉及使用具有高平均聚合度(mDP)的单宁和甲醛,导致粘结性能差和甲醛排放,阻碍了它们的工业应用。在此,通过光催化降解对落叶松单宁(LT)进行降解以获得具有不同mDP的单宁,然后以不同的G与LT质量比合成单宁乙二醛(G)胶粘剂,接着用于制备杨木单板胶合板。探索了不同mDP以及不同G与LT质量比对胶粘剂性能(如粘度、固化时间、剪切强度、甲醛释放量、水不溶率、吸湿率和热性能)的影响。研究结果表明,光催化可导致LT的规则降解,并且在一定时间范围(1-6小时)内通过调节光催化降解时间可获得不同mDP的LT。当G与LT6(光催化降解6小时后具有最大甲醛反应活性且mDP为3.71的LT)的质量比为10%时,LT6-10%G胶粘剂在140℃热压温度下赋予胶合板优异的粘结强度和耐水性。干剪切强度、3小时热水剪切强度(63℃)和3小时沸水剪切强度分别高达1.83、1.12和0.83MPa。其优异的粘结性能超过了中国国家标准(GB/T9846-2015,≥0.70MPa)的要求。甲醛释放量为0.12mg/L,低于杨木单板(0.23mg/L)。LT6-10%G胶粘剂足以被视为目前使用的甲醛基木材胶粘剂的替代品。