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喷丸强度对高强度钢微观结构、摩擦及磨损性能的影响研究

Study on the effects of the shot peening intensity on the microstructure, friction and wear properties of high-strength steel.

作者信息

Guan Huashen, Zhang Junjie, Zhang Xiaoguang, Sun Guofu, Duan Chenfeng

机构信息

Jiangmen Power Supply Bureau of Guangdong Power Grid Co. Ltd., Jiangmen, Guangdong, China.

School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou, China.

出版信息

PLoS One. 2024 Dec 19;19(12):e0314561. doi: 10.1371/journal.pone.0314561. eCollection 2024.

Abstract

The microstructure, hardness, residual stress, and friction and wear properties of 25CrNi2MoV steel with different particle diameters during shot peening strengthening were studied. Studies have shown that a grain refinement layer appeared on the surface of the material after shot peening. The shot peening intensity increased with increasing particle diameter; a greater shot peening intensity corresponded to a greater surface hardness of the material, the maximum hardness was 592 HV0.2, and the residual compressive stress on the material surface was 725 MPa. A shot peening finite element model was established to accurately predict the residual stresses in the samples after shot peening. The prediction errors were 1.4-7.9%. The finite element model indicates that the maximum residual stress occurs in the subsurface layer. After shot peening, the wear resistance of the sample significantly improved, and the amount of wear significantly decreased. Therefore, shot peening can significantly improve the mechanical properties and wear resistance of high-strength steel, which increases the service life of parts.

摘要

研究了不同粒径颗粒喷丸强化过程中25CrNi2MoV钢的微观组织、硬度、残余应力以及摩擦磨损性能。研究表明,喷丸后材料表面出现了晶粒细化层。喷丸强度随颗粒直径的增大而增加;喷丸强度越大,材料的表面硬度越高,最大硬度为592 HV0.2,材料表面的残余压应力为725 MPa。建立了喷丸有限元模型,以准确预测喷丸后样品中的残余应力。预测误差为1.4 - 7.9%。有限元模型表明,最大残余应力出现在次表层。喷丸后,样品的耐磨性显著提高,磨损量显著降低。因此,喷丸可显著提高高强度钢的力学性能和耐磨性,从而延长零件的使用寿命。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cf39/11658633/06b941c8a1df/pone.0314561.g001.jpg

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