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聚乳酸/聚(3-羟基丁酸酯-共-3-羟基戊酸酯)共混物的熔体形态、流变学和3D打印性能之间相互作用的研究

Study of the Interplay Among Melt Morphology, Rheology and 3D Printability of Poly(Lactic Acid)/Poly(3-Hydroxybutyrate-Co-3-Hydroxyvalerate) Blends.

作者信息

Costantini Marco, Cognini Flavio, Angelini Roberta, Alfano Sara, Villano Marianna, Martinelli Andrea, Bolzonella David, Rossi Marco, Barbetta Andrea

机构信息

Institute of Physical Chemistry, Polish Academy of Sciences, 01-224 Warsaw, Poland.

Department of Basic and Applied Sciences for Engineering, Sapienza University of Rome, 00161 Rome, Italy.

出版信息

J Funct Biomater. 2025 Jan 1;16(1):9. doi: 10.3390/jfb16010009.

Abstract

Polymeric materials made from renewable sources that can biodegrade in the environment are attracting considerable attention as substitutes for petroleum-based polymers in many fields, including additive manufacturing and, in particular, Fused Deposition Modelling (FDM). Among the others, poly(hydroxyalkanoates) (PHAs) hold significant potential as candidates for FDM since they meet the sustainability and biodegradability standards mentioned above. However, the most utilised PHA, consisting of the poly(hydroxybutyrate) (PHB) homopolymer, has a high degree of crystallinity and low thermal stability near the melting point. As a result, its application in FDM has not yet attained mainstream adoption. Introducing a monomer with higher excluded volume, such as hydroxyvalerate, in the PHB primary structure, as in poly(hydroxybutyrate-co-valerate) (PHBV) copolymers, reduces the degree of crystallinity and the melting temperature, hence improving the PHA printability. Blending amorphous poly(lactic acid) (PLA) with PHBV enhances further PHA printability via FDM. In this work, we investigated the printability of two blends characterised by different PLA and PHBV weight ratios (25:75 and 50:50), revealing the close connection between blend microstructures, melt rheology and 3D printability. For instance, the relaxation time associated with die swelling upon extrusion determines the diameter of the extruded filament, while the viscoelastic properties the range of extrusion speed available. Through thoroughly screening printing parameters such as deposition speed, nozzle diameter, flow percentage and deposition platform temperature, we determined the optimal printing conditions for the two PLA/PHBV blends. It turned out that the blend with a 50:50 weight ratio could be printed faster and with higher accuracy. Such a conclusion was validated by replicating with remarkable fidelity high-complexity objects, such as a patient's cancer-affected iliac crest model.

摘要

由可再生资源制成且能在环境中生物降解的聚合材料,作为石油基聚合物在包括增材制造,尤其是熔融沉积建模(FDM)等许多领域的替代品,正受到广泛关注。其中,聚羟基脂肪酸酯(PHA)作为FDM的候选材料具有巨大潜力,因为它们符合上述可持续性和生物降解性标准。然而,最常用的PHA,即聚羟基丁酸酯(PHB)均聚物,具有高度结晶性且在熔点附近热稳定性较低。因此,其在FDM中的应用尚未得到广泛采用。在PHB主链结构中引入具有较高排除体积的单体,如羟基戊酸,就像在聚(羟基丁酸酯 - 共 - 戊酸酯)(PHBV)共聚物中那样,可降低结晶度和熔点,从而提高PHA的可打印性。将无定形聚乳酸(PLA)与PHBV共混可通过FDM进一步提高PHA的可打印性。在这项工作中,我们研究了两种具有不同PLA和PHBV重量比(25:75和50:50)的共混物的可打印性,揭示了共混物微观结构、熔体流变学与3D可打印性之间的紧密联系。例如,与挤出时的离模膨胀相关的松弛时间决定了挤出丝材的直径,而粘弹性特性则决定了可用的挤出速度范围。通过全面筛选诸如沉积速度、喷嘴直径、流量百分比和沉积平台温度等打印参数,我们确定了两种PLA/PHBV共混物的最佳打印条件。结果表明,重量比为50:50的共混物可以更快、更精确地打印。通过以极高的保真度复制高复杂度物体,如患者受癌症影响的髂嵴模型,验证了这一结论。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6277/11766440/54077c583a67/jfb-16-00009-g001.jpg

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