Advances in Crack-Based Strain Sensors on Stretchable Polymeric Substrates: Crack Mechanisms, Geometrical Factors, and Functional Structures.

This review focuses on deepening the structural understanding of crack-based strain sensors (CBSS) on stretchable and flexible polymeric substrates and promoting sensor performance optimization. CBSS are cutting-edge devices that purposely incorporate cracks into their functional elements, thereby achieving high sensitivity, wide working ranges, and rapid response times. To optimize the performance of CBSS, systematic research on the structural characteristics of cracks is essential. This review comprehensively analyzes the key factors determining CBSS performance such as the crack mechanism, geometrical factors, and functional structures and proposes optimization strategies grounded in these insights. In addition, we explore the potential of numerical analysis and machine learning to offer novel perspectives for sensor optimization. Following this, we introduce various applications of CBSS. Finally, we discuss the current challenges and future prospects in CBSS research, providing a roadmap for next-generation technologies.