Conjugated polymer films for gas separations.

Permeabilities for a series of gases through free-standing films of the conjugated polymer polyaniline are reported. A remarkable selectivity has been achieved for important gas pairs incuding hydrogen-nitrogen, oxygen-nitrogen, and carbon dioxide-methane. The selectivity values of 3590 for H(2)/N(2), 30 for O(2)/N(2), and 336 for CO(2)/CH(4) surpass the highest previously reported values of 313, 16, and 60 for the nonconjugated polymers poly(trifluorochloroethylene), cellulose nitrate, and a fluorinated polyimide, respectively. The process for tailoring gas selectivity of a polyaniline membrane involves first enhancing the permeabilities of gases with small diameters [<3.5 angstroms (A)] by doping and undoping the polymer film with counterions of an appropriate size. High selectivities are then achieved by decreasing the permeabilities of larger gases (>3.5 A diameter) through controlled redoping of the polymer. The permanent morphological changes induced in this conjugated polymer system and others indicate the potential for development of universal membranes for gas separations.