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采用预处理及酶解酒糟再循环的改良干法研磨乙醇工厂的工艺模拟

Process simulation of modified dry grind ethanol plant with recycle of pretreated and enzymatically hydrolyzed distillers' grains.

作者信息

Kim Youngmi, Mosier Nathan, Ladisch Michael R

机构信息

Laboratory of Renewable Resources Engineering, Department of Agricultural and Biological Engineering, Potter Engineering Center, 500 Central Drive, Purdue University, West Lafayette, IN 47907-2022, United States.

出版信息

Bioresour Technol. 2008 Aug;99(12):5177-92. doi: 10.1016/j.biortech.2007.09.035. Epub 2007 Nov 5.

Abstract

Distillers' grains (DG), a co-product of a dry grind ethanol process, is an excellent source of supplemental proteins in livestock feed. Studies have shown that, due to its high polymeric sugar contents and ease of hydrolysis, the distillers' grains have potential as an additional source of fermentable sugars for ethanol fermentation. The benefit of processing the distillers' grains to extract fermentable sugars lies in an increased ethanol yield without significant modification in the current dry grind technology. Three different potential configurations of process alternatives in which pretreated and hydrolyzed distillers' grains are recycled for an enhanced overall ethanol yield are proposed and discussed in this paper based on the liquid hot water (LHW) pretreatment of distillers' grains. Possible limitations of each proposed process are also discussed. This paper presents a compositional analysis of distillers' grains, as well as a simulation of the modified dry grind processes with recycle of distillers' grains. Simulated material balances for the modified dry grind processes are established based on the base case assumptions. These balances are compared to the conventional dry grind process in terms of ethanol yield, compositions of its co-products, and accumulation of fermentation inhibitors. Results show that 14% higher ethanol yield is achievable by processing and hydrolyzing the distillers' grains for additional fermentable sugars, as compared to the conventional dry grind process. Accumulation of fermentation by-products and inhibitory components in the proposed process is predicted to be 2-5 times higher than in the conventional dry grind process. The impact of fermentation inhibitors is reviewed and discussed. The final eDDGS (enhanced dried distillers' grains) from the modified processes has 30-40% greater protein content per mass than DDGS, and its potential as a value-added process is also analyzed. While the case studies used to illustrate the process simulation are based on LHW pretreated DG, the process simulation itself provides a framework for evaluation of the impact of other pretreatments.

摘要

酒糟(DG)是干法粉碎乙醇工艺的副产品,是牲畜饲料中补充蛋白质的优质来源。研究表明,由于其高聚合糖含量和易于水解的特性,酒糟有潜力作为乙醇发酵中可发酵糖的额外来源。将酒糟加工以提取可发酵糖的好处在于,在不显著改变当前干法粉碎技术的情况下提高乙醇产量。本文基于酒糟的液态热水(LHW)预处理,提出并讨论了三种不同的潜在工艺替代配置,其中预处理和水解后的酒糟被循环利用以提高整体乙醇产量。还讨论了每个提议工艺可能存在的局限性。本文介绍了酒糟的成分分析,以及对酒糟循环利用的改良干法粉碎工艺的模拟。基于基础案例假设建立了改良干法粉碎工艺的模拟物料平衡。将这些平衡在乙醇产量、副产品组成和发酵抑制剂积累方面与传统干法粉碎工艺进行了比较。结果表明,与传统干法粉碎工艺相比,通过加工和水解酒糟以获取额外的可发酵糖,乙醇产量可提高14%。预计提议工艺中发酵副产物和抑制成分的积累比传统干法粉碎工艺高2至5倍。对发酵抑制剂的影响进行了综述和讨论。改良工艺得到的最终强化干酒糟(eDDGS)每质量的蛋白质含量比干酒糟(DDGS)高30%至40%,并分析了其作为增值工艺的潜力。虽然用于说明工艺模拟的案例研究基于LHW预处理的DG,但工艺模拟本身提供了一个评估其他预处理影响的框架。

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